C32 AMG, C55 AMG (W203) 2001 - 2007

Removing cats on C32

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Jun 17, 2008 | 08:31 PM
  #1  
greasybenz's Avatar
Thread Starter
Member
 
Joined: Apr 2008
Posts: 226
Likes: 0
From: San Francisco, CA
W203 C32 AMG, W124 E300D
Removing cats on C32

Has anyone done it? While driving home one of the cats blew and i could hear the honeycomb falling apart and the pieces rattling inside the pipe as i rev the engine. Instead of replacing the damn things i was thinking of just having them removed to gain a bit performance.

I know i wont pass smog without going to a "special" smog shop but how loud will the exhaust be if i just leave the resonator on but remove the cats?
Reply
Old Jun 17, 2008 | 10:22 PM
  #2  
wawy's Avatar
MBWorld Fanatic!
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Jul 2003
Posts: 1,687
Likes: 28
From: Western Canada
2013 C63 AMG P31, 2014 GMC Sierra (6.2)
People here have done it. Just leave on your resonator. Are you certain its your secondary cats and not something else (IE primary cats) thats making the noise??
Reply
Old Jun 17, 2008 | 10:30 PM
  #3  
tech_frog's Avatar
Member
 
Joined: Jan 2007
Posts: 108
Likes: 0
From: Texas
06 C55
if u

If you want to remove your cats, just get a dog.




Sorry....couldn't resist.
Reply
Old Jun 17, 2008 | 11:03 PM
  #4  
ohlord's Avatar
MBWorld Fanatic!
 
Joined: Apr 2007
Posts: 6,171
Likes: 16
300E a couple 1994 w124wagon E320 Wagon/,1971MGB Track/Rally, MG Midget Autocross ,2000 E320 wagon.
If not in CA.

racepages.com oe cats about 50 bucks.
Is your 02 under 80,000 miles if so just go to the dealer the failed one will be replaced for free.Any o2 sensor problems lately?
ohlord
you also need to make sure the debris from the cat did not foul the resonator or muffler.

Last edited by ohlord; Jun 17, 2008 at 11:32 PM.
Reply
Old Jun 17, 2008 | 11:13 PM
  #5  
c32used's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Liked
 
Joined: Feb 2006
Posts: 6,213
Likes: 8
LET C32 2002
Well hopefully its the secondary cats cause our cars have four cats, one resonator and a muffler. A member called " JGSX " I believe done it as well. Try to PM him about it. GL
Reply
Old Jun 18, 2008 | 12:23 AM
  #6  
Eleventeen's Avatar
Member
 
Joined: Jan 2008
Posts: 233
Likes: 0
From: South Jersey
2002 C32 AMG
I have removed all four. First the secondaries (no difference felt) then the primaries (pretty sure there was no difference there, either). I thought I would gain some noticeable HP like on all other cars in which I removed the cats...All I noticed was excessive noise that sounded like a leaking set of long tube headers.

If it was one of your secondaries that went bad, cut them out and don't look back; no annoying noise or CEL. If it was one of the front cats, I would have them replaced.
Reply
Old Jun 19, 2008 | 12:42 PM
  #7  
greasybenz's Avatar
Thread Starter
Member
 
Joined: Apr 2008
Posts: 226
Likes: 0
From: San Francisco, CA
W203 C32 AMG, W124 E300D
I had the dealer look at it, they said it was the driver side primary cat that blew. Im over the 80K mileage warranty so ill have to either remove or replace them.

I think ill replace the primary, remove the secondary and the resonator for a better exhaust note. But will i still need a "special" smog to pass?
Reply
Old Jun 19, 2008 | 12:54 PM
  #8  
greasybenz's Avatar
Thread Starter
Member
 
Joined: Apr 2008
Posts: 226
Likes: 0
From: San Francisco, CA
W203 C32 AMG, W124 E300D
Originally Posted by ohlord
racepages.com oe cats about 50 bucks.
Couldnt find them for my C32, just alot of universal ones.
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Jun 19, 2008 | 04:00 PM
  #9  
Vomit's Avatar
MBWorld Fanatic!
 
Joined: Feb 2004
Posts: 1,645
Likes: 2
From: San Diego
2002 C32 Black/Charcoal
I have driven a pullied, chipped, and lightened C32 with no resonator and no secondary cats (not mine, of course, as that would be illegal in CA)

My impression was entirely positive. The car felt very fast, and sounded really mean. At highway speeds, it maybe resonated a little into the cabin, but hardly noticeable. Under hard acceleration, the car sounds very unique and nasty.
Reply
Old Jun 19, 2008 | 04:03 PM
  #10  
wawy's Avatar
MBWorld Fanatic!
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Jul 2003
Posts: 1,687
Likes: 28
From: Western Canada
2013 C63 AMG P31, 2014 GMC Sierra (6.2)
You should find out how much a replacement cat is from the dealer
Reply
Old Jun 19, 2008 | 04:23 PM
  #11  
Vomit's Avatar
MBWorld Fanatic!
 
Joined: Feb 2004
Posts: 1,645
Likes: 2
From: San Diego
2002 C32 Black/Charcoal
Some people have stated that they did not feel a difference after removing the secondaries.

My $.02: The C32 engineers designed the C32 motor to run with *** PSI of exhaust backpressure. They designed the cats, the resonator, and the muffler to maintain this amount of backpressure. On a stock C32, removing any of the exhaust components will probably have either no effect or a negative effect on engine power, as the backpressure will fall below what the C32 motor was designed for.

However, it seems to me a matter of logic that, if you have increased air/fuel consumption by increasing boost (i.e., pulley mod), you will also increase exhaust backpressure. In that case, the removal of some of the exhaust components, and consequent reduction in exhaust backpressure, will bring the C32 back to its optimal backpressure figure, and the result will be full enjoyment of the increased air/fuel consumption resulting from the pulley mod.

I think this makes sense?
Reply
Old Jun 19, 2008 | 04:26 PM
  #12  
Vomit's Avatar
MBWorld Fanatic!
 
Joined: Feb 2004
Posts: 1,645
Likes: 2
From: San Diego
2002 C32 Black/Charcoal
Is the part number for the primaries the same as the part number for the primaries? If so, maybe you could contact one of the members who has removed his secondaries and buy one from him.
Reply
Old Jun 19, 2008 | 05:23 PM
  #13  
TruTaing's Avatar
Moderator Alumni
 
Joined: Apr 2006
Posts: 3,255
Likes: 22
From: Seattle
w203 m112
Originally Posted by ohlord
racepages.com oe cats about 50 bucks.
Is your 02 under 80,000 miles if so just go to the dealer the failed one will be replaced for free.Any o2 sensor problems lately?
ohlord
you also need to make sure the debris from the cat did not foul the resonator or muffler.
wow, the o2 sensors on there are cheap....

-j0hn
Reply
Old Jul 21, 2008 | 04:13 PM
  #14  
greasybenz's Avatar
Thread Starter
Member
 
Joined: Apr 2008
Posts: 226
Likes: 0
From: San Francisco, CA
W203 C32 AMG, W124 E300D
Ok coming back to this thread, i removed all 4 cats and the resonator. It sounds like crap in the front. Rear muffler sounds great!

So im thinking of just putting some high-flow cats from magnaflow as the primary and no secondary cats. Will i have any issues with the o2 sensors and high flow cats? I alrealy have a check engine light with the cats removed and the o2 sensors still in place.

Or should it be ok?
Reply
Old Jul 21, 2008 | 07:22 PM
  #15  
Eleventeen's Avatar
Member
 
Joined: Jan 2008
Posts: 233
Likes: 0
From: South Jersey
2002 C32 AMG
Originally Posted by greasybenz
Ok coming back to this thread, i removed all 4 cats and the resonator. It sounds like crap in the front. Rear muffler sounds great!

So im thinking of just putting some high-flow cats from magnaflow as the primary and no secondary cats. Will i have any issues with the o2 sensors and high flow cats? I alrealy have a check engine light with the cats removed and the o2 sensors still in place.

Or should it be ok?
Yeah, same here; sound from muffler is nice, but up front you can actually hear the individual cylinders firing (as Snoop Dog said: Rat-tat-tat-tat).

Anyway, I tried replacing them with metal substrate cats but they did not last long. The metal substrate quickly failed (I believe due to extreme heat). The C32 is specifically designed to transfer as much heat to the cats as possible for quicker cat light off. That's why the front cats are mounted so close to the engine (Mercedes also used double walled manifolds and a single exhaust valve rather than two exhaust valves). I don't believe the metal substrate cats can handle this level of heat, as it is merely corrugated foil. I have purchased Magnaflow ceramic cats instead; I think they should be able to handle the heat.

If you still get a CEL after replacing with high flow cats... feast your eyes:

http://www.msprotege.com/forum/showt...hp?t=123634664

http://forum.e46fanatics.com/showthr...ht=o2+defouler

http://www.inlinefour.com/blcelelad.html

http://weapon-r.com/english/index.ph...oducts_id=6219

http://www.statracing.com/buy/blox-ce.asp
Reply
Old Jul 22, 2008 | 03:21 AM
  #16  
DarkXerox's Avatar
Super Member
 
Joined: May 2007
Posts: 636
Likes: 0
From: Oakland, California
07 E550, 02 C32, 91 300E
greasybenz how many miles do you have on your car? Also I wonder if removing the resonator would void the 80k warranty...anyone know?
Reply
Old Jul 22, 2008 | 03:44 AM
  #17  
kindafast's Avatar
MBWorld Fanatic!
 
Joined: Dec 2007
Posts: 1,184
Likes: 3
W210 E55 & W204 C63
Could you guys post a vid or two of no res + no cats. or no cats. I have res deleted and I've been worried about losing performance if I delete the secondary cats, but after reading this thread and some peer pressure I'm considering doing it.
Vids plz.
Reply
Old Jul 22, 2008 | 09:05 AM
  #18  
sales@eurocharged.com's Avatar
SPONSOR
 
Joined: Aug 2006
Posts: 4,909
Likes: 130
From: Houston
C63S
I have all 4 cats removed.

I'm 99% sure that I have lost top end HP due to reduced backpressure and reduced boost.
Reply
Old Jul 23, 2008 | 06:29 PM
  #19  
greasybenz's Avatar
Thread Starter
Member
 
Joined: Apr 2008
Posts: 226
Likes: 0
From: San Francisco, CA
W203 C32 AMG, W124 E300D
My car has about 113K miles on it.

The dealer and many exhaust shops are charging $1500 per side for replacement cats. If your going to replace the cats you have the buy the entire pipe with the 2 cats on each pipe. At $1500 retail my guess is wholesales is about $750, it isnt worth it to me to replace those cats if im going for performance mods.

Ill try the ceramic cats as advised.
Reply
Old Jul 23, 2008 | 07:01 PM
  #20  
1qikctr's Avatar
MBWorld Fanatic!
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Apr 2004
Posts: 1,614
Likes: 2
From: sf
Merc power
Originally Posted by Vomit
I have driven a pullied, chipped, and lightened C32 with no resonator and no secondary cats (not mine, of course, as that would be illegal in CA)

My impression was entirely positive. The car felt very fast, and sounded really mean. At highway speeds, it maybe resonated a little into the cabin, but hardly noticeable. Under hard acceleration, the car sounds very unique and nasty.
well said !
Reply
Old Jul 23, 2008 | 07:26 PM
  #21  
kindafast's Avatar
MBWorld Fanatic!
 
Joined: Dec 2007
Posts: 1,184
Likes: 3
W210 E55 & W204 C63
Originally Posted by AMG-Jerry
I have all 4 cats removed.

I'm 99% sure that I have lost top end HP due to reduced backpressure and reduced boost.
I watched your vids on youtube. Is this your car? http://youtube.com/watch?v=Av_iJq3vGHQ

This is without res cats on right? http://youtube.com/watch?v=qtHq3kSFpfY
Reply
Old Jul 24, 2008 | 04:12 AM
  #22  
N.M.M.'s Avatar
Senior Member
20 Year Member
 
Joined: Mar 2002
Posts: 349
Likes: 0
I took off my rear cats over 4 years ago. There was no noticeable difference. I have been racing my C32 since 2002. I would just remove the resonator and let the car sound like it deserves!
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 12:30 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE