C32 AMG, C55 AMG (W203) 2001 - 2007

Heat Wrapping Our Intake Box...

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Old Aug 13, 2009 | 06:07 PM
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Question Heat Wrapping Our Intake Box...

So I was reading this thread on the E55 board
https://mbworld.org/forums/w211-amg/...-pictures.html

And it got me thinking... Our(C55) air box sits right on top of the engine block. I can feel there is noticeable power loss due to heat soak when I get out and drive harder for an extended period of time or whenever it gets in the 90s and 100s.

Has anyone taken off their air box and wrapped/lined the bottom with some sort of insulation(or whatever you call it) to keep the heat from going straight into the bottom of the air box?

(ps our search sucks so sorry if this has been answed before)
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Old Aug 13, 2009 | 06:09 PM
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not yet. i will be doing it soon (next month or so). i'm gonna wrap the intake pipes and the air boxes. i just wanted to wait to get my data logger so i can determine the difference the heat wrapping did on the IATs
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Old Aug 13, 2009 | 06:12 PM
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That would be nice! I just think there has to be some product at say Home Depot that you can buy for cheap that will work really well. Nothing really fancy, but even a small barrier between the bottom of the intake box and the engine has to produce sizeable results.
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Old Aug 13, 2009 | 06:13 PM
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Originally Posted by Mr. Special
So I was reading this thread on the E55 board
https://mbworld.org/forums/w211-amg/...-pictures.html

And it got me thinking... Our(C55) air box sits right on top of the engine block. I can feel there is noticeable power loss due to heat soak when I get out and drive harder for an extended period of time or whenever it gets in the 90s and 100s.

Has anyone taken off their air box and wrapped/lined the bottom with some sort of insulation(or whatever you call it) to keep the heat from going straight into the bottom of the air box?

(ps our search sucks so sorry if this has been answed before)

I did mine long time ago and just recently wrapped mine air box tubes with one of those insulation. You probably see my pics from that thread thou.

Andy
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Old Aug 13, 2009 | 06:14 PM
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heres the best of both worlds jturkel!!
try any motorcycle shop. should have the wrap you need or dei has it

http://www.eurocharged.com/index.php...mart&Itemid=99
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Old Aug 13, 2009 | 06:20 PM
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Originally Posted by 320 dreamer
heres the best of both worlds jturkel!!
try any motorcycle shop. should have the wrap you need or dei has it

http://www.eurocharged.com/index.php...mart&Itemid=99
yah i would, but i dont want to spend $550 on an intake. I assembled mine for $270 and am quite happy with it. I will just do the DEI wrap stuff.

There have been a couple threads about that with lots of info and links and pictures in both the E55 W211 AMG forum and the CLS55 AMG forum
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Old Aug 13, 2009 | 06:21 PM
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did it on my 32 box and works

DEI sells the heat insulation cloth or you can search for Thermo-tec which is what i used back then.

my friend also did his M112 airbox which underlines the entire box. he used velcro and because the thermo cloth works very well the velcro doesn't come off at all.

Last edited by FrankW; Aug 13, 2009 at 06:23 PM.
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Old Aug 13, 2009 | 06:21 PM
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How do you install this ? from where to where ? lol

http://www.eurocharged.com/index.php...mart&Itemid=78

Andy
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Old Aug 13, 2009 | 06:21 PM
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I just drive faster-I find it lowers my IAT by 2-3 deg when I break 100
I still say its not about insulating-but getting the heat out (CF hood, hood vents, ect)-I can see more of a beni from that....
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Old Aug 13, 2009 | 06:25 PM
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Originally Posted by rockjock
I just drive faster-I find it lowers my IAT by 2-3 deg when I break 100
I still say its not about insulating-but getting the heat out (CF hood, hood vents, ect)-I can see more of a beni from that....
having both works too.
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Old Aug 13, 2009 | 06:25 PM
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Found it this is what I got under the air box,

http://www.summitracing.com/parts/TH...5/?image=large

I used this for my intake tubes,

http://www.summitracing.com/parts/TH...2/?image=large

Andy
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Old Aug 13, 2009 | 06:26 PM
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While I haven't insulated the actual airbox I'm currently using the CLK350 airtubes which are a different material than the stock ones and larger also:



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Old Aug 13, 2009 | 06:28 PM
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Originally Posted by FrankW
did it on my 32 box and works

DEI sells the heat insulation cloth or you can search for Thermo-tec which is what i used back then.

my friend also did his M112 airbox which underlines the entire box. he used velcro and because the thermo cloth works very well the velcro doesn't come off at all.
so he attached the thermocloth to the airboxes with velcro strips? and they were able to remain fasted on there with the heat?

Originally Posted by rockjock
I just drive faster-I find it lowers my IAT by 2-3 deg when I break 100
I still say its not about insulating-but getting the heat out (CF hood, hood vents, ect)-I can see more of a beni from that....
haha......Frank and I are all for a CF vented hood. he suggested it in a thread in the W203 section and i posted a pic and supported it, and then some newb tried to flame me by calling it rice.

all that would help though for sure. and i've removed all my weather stripping / rubber engine bay lining to maximize air flow in and out.
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Old Aug 13, 2009 | 06:33 PM
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anyone think this is overkill?
http://www.summitracing.com/parts/DE...7/?image=large

another really good thread with lots of links/pics: https://mbworld.org/forums/w211-amg/...t-results.html
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Old Aug 13, 2009 | 06:39 PM
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Originally Posted by jturkel
so he attached the thermocloth to the airboxes with velcro strips? and they were able to remain fasted on there with the heat?



haha......Frank and I are all for a CF vented hood. he suggested it in a thread in the W203 section and i posted a pic and supported it, and then some newb tried to flame me by calling it rice.

all that would help though for sure. and i've removed all my weather stripping / rubber engine bay lining to maximize air flow in and out.
I went when he decide to velcro it, but it has never failed on him. the thermo-tec cloth works incredibly. the cloth can withstand 2000deg F.

this is what we used http://www.thermotec.com/aluminized-heat-barrier.html
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Old Aug 13, 2009 | 06:42 PM
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Originally Posted by FrankW
I went when he decide to velcro it, but it has never failed on him. the thermo-tec cloth works incredibly. the cloth can withstand 2000deg F.

this is what we used http://www.thermotec.com/aluminized-heat-barrier.html
haha, i would have too. thats why i asked.

hmm, how do you think that thermotec stuff in that link would compare to the stuff posted in this thread already here: http://www.summitracing.com/parts/TH...5/?image=large

huge price difference, but it looks like both are aluminized with weaved silica.
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Old Aug 13, 2009 | 06:46 PM
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Originally Posted by jturkel
haha, i would have too. thats why i asked.

hmm, how do you think that thermotec stuff in that link would compare to the stuff posted in this thread already here: http://www.summitracing.com/parts/TH...5/?image=large

huge price difference, but it looks like both are aluminized with weaved silica.
they are the same cloth. one's just with the adhesive back which makes it easier for you to intall. we bought the non-adhesive one because for the same money it gives you heck of a lot more cloth to work with. attaching them isn't that hard either.

oh... on the cloth end my buddy sewed the velcro to the cloth btw.
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Old Aug 13, 2009 | 06:49 PM
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oops. didnt notice the size difference. that would have been a good thing to check. no wonder why it seemed to be such a killer deal haha....thanks for the info frank
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Old Aug 13, 2009 | 07:11 PM
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Have any of the cloth left over Frank

haha
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Old Aug 13, 2009 | 07:45 PM
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could you route some of the A/Cs cold air into the intake to moderate the heat levels? Put a bigger A/C Compressor lol
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Old Aug 13, 2009 | 09:05 PM
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Originally Posted by wawy
While I haven't insulated the actual airbox I'm currently using the CLK350 airtubes which are a different material than the stock ones and larger also:



I thought about doing that....How's the fitment?
please do dyno when you get a chance
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Old Aug 13, 2009 | 09:24 PM
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Originally Posted by Mr. Special
Have any of the cloth left over Frank

haha
used it all up. i did the intake tube and my buddy did his airbox.
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Old Aug 13, 2009 | 11:12 PM
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The only way a vented hood is going to work is if you cut the insulation under the hood or remove it completely!!

It's all about give and take... though this would work on getting the heat out, one would wonder if the direct heat on the underside of the hood from removing the entire underhood insulation will do anything to the paint on top of the hood.
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Old Aug 13, 2009 | 11:36 PM
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Originally Posted by Quicktwinturbo
I thought about doing that....How's the fitment?
please do dyno when you get a chance
It's an exact fit on both ends. The only thing is it's a tad short and I had to use some hose clamps. I did multiple dynos with these and the Renntech airbox and K&Ns. Under those controlled conditions and with their shop fan blowing air I got around 6 or 7 rwhp/tq consistently. I don't think any of that had anything to do with the airtubes but you never know. I will say that they don't seem to get as hot to the touch as the stock plastic ones though. Possibly in real world driving conditions the CLK tubes may provide more of a benefit/gain than in a shop on a dyno
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Old Aug 14, 2009 | 06:15 AM
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Originally Posted by BenzoAMGpower
The only way a vented hood is going to work is if you cut the insulation under the hood or remove it completely!!

It's all about give and take... though this would work on getting the heat out, one would wonder if the direct heat on the underside of the hood from removing the entire underhood insulation will do anything to the paint on top of the hood.
should be alright. a lot of cars are running without hood insulation.
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