C32 Custom Intake
#27
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Yes, and I was thinking you could just use the bottom half of the air box as a heat shield, and leave the stock air ram tubing. Total cost would be $65 dollars... Don't think it would work in the summer though... When my setup is finished the filters would be completely shielded from the engine.
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Last edited by gt4awd; 12-03-2009 at 09:45 PM.
#28
I accept with information:It is a Dynocom Chassis Dynamometer capable of calculating up to 1200WHP. Around 35F temperature. No problems today other than a few off readings. 83HP @ 140MPH... A wideband o2 was used to monitor A/F which is spot on. The attached image shows the two best runs using both stock, and modified intake.
#29
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03 C32 AMG
Now would you see even more gains with a code3 intake on there as well?
Edit: just noticed your using the Y splitter instead of the T. Guess not.. lol
Edit: just noticed your using the Y splitter instead of the T. Guess not.. lol
#30
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I wouldn't expect to see any more gains with the full open rear intake like Code3. I basically drilled a bunch of holes in the stock y-splitter, and turned it into a restrictive intake. Even with the cone filter setup I still noticed more supercharger whine having the y-splitter modified. To close it up I just need to tape over the filter opening... Rear intake is all about the extra sound. They showed gains with Code3 because stock restrictive airboxes were in use. ![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
http://www.benzworld.org/forums/w203...take-mods.html
![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
http://www.benzworld.org/forums/w203...take-mods.html
Last edited by gt4awd; 12-03-2009 at 10:44 PM.
#31
I wouldn't expect to see any more gains with the full open rear intake like Code3. I basically drilled a bunch of holes in the stock y-splitter, and turned it into a restrictive intake. Even with the cone filter setup I still noticed more supercharger whine having the y-splitter modified. To close it up I just need to tape over the filter opening... Rear intake is all about the extra sound. They showed gains with Code3 because stock restrictive airboxes were in use. ![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
people mistakingly call the stock intake splitter the "y-splitter." the stock C32 splitter is actuall a "T-splitter," hence the shape and the ability to take the back of the T off to make a code3 setup.
The SL55 intake splitter is a "y-splitter"
now you said that you are using a "y-splitter". is that correct? in your videos you posted, you are clearly using a "T-splitter" with the backplate off and some kind of filter over it.
http://www.youtube.com/watch?v=WTcn3AtSAis
http://www.youtube.com/watch?v=aJ0Yhi75Xk4
both of those show you having the stock T-splitter installed.
and then this link: http://www.benzworld.org/forums/w203...take-mods.html
basically shows how you make a DIY Code3 intake setup on a T-splitter
so GT4AWD, what you have is a code3 style intake on the T-splitter (looks just like c32) and then attached cone filters. correct?
#32
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Sorry for the confusion. Yes, it is the stock C32 T-splitter. However, I modified the OE y-splitter (air diverter plate) into an intake. The dyno was done with the custom y-splitter intake, and cone filters.
#33
Did the dyno runs around 4PM today. It is a Dynocom Chassis Dynamometer capable of calculating up to 1200WHP. Around 35F temperature. No problems today other than a few off readings. 83HP @ 140MPH... A wideband o2 was used to monitor A/F which is spot on.
The attached image shows the two best runs using both stock, and modified intake. Both runs with hood down, and fan running. Blue is my custom intake, and green is stock intake. Those OE filters did have around 10k miles on them though...
Custom Intake - 327.6WHP/374.3WTQ
Stock Intake - 308.9WHP/355.4WTQ
Custom Intake - 322.6WHP/364.8WTQ
Stock Intake - 305.8WHP/359.3WTQ
![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
Custom Intake - 327.6WHP/374.3WTQ
Stock Intake - 308.9WHP/355.4WTQ
Custom Intake - 322.6WHP/364.8WTQ
Stock Intake - 305.8WHP/359.3WTQ
#34
#37
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what was the order of your dynos? did you dyno the 327whp/374.3wtq first or the 322.6whp/364.8wtq first?
Last edited by gt4awd; 12-03-2009 at 11:02 PM.
#40
Great question. Those two best runs were actually the last of the dyno runs. Heatsoak didn't seem to be an issue with that huge fan (and outside temperature)! First two were with custom intake, another two with stock, and the last few with cone filter intake again. The y-splitter intake was open on all runs...
when you say the y-splitter intake was open on all runs, do you mean you had it installed with the filter on all runs, both with the stock airbox setup and your new custom setup? or do you mean you actually took off the filter and it was running open?
also, have you considered a heat exchanger? you hp numbers are a bit low for a 185 and i know you are being robbed of serious power by not having a heat exchanger. you cant even hit full potential boost on a code3 in 3rd and 4th without a heat exchanger...let alone a 185. get more power! lol
#43
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when you say the y-splitter intake was open on all runs, do you mean you had it installed with the filter on all runs, both with the stock airbox setup and your new custom setup? or do you mean you actually took off the filter and it was running open?
also, have you considered a heat exchanger? you hp numbers are a bit low for a 185 and i know you are being robbed of serious power by not having a heat exchanger. you cant even hit full potential boost on a code3 in 3rd and 4th without a heat exchanger...let alone a 185. get more power! lol
#44
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i just noticed that you have a 185mm. shouldn't you be at 350whp+?
#45
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03 C32 AMG
#48
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i'd like to see a timing curve plotted on the dyno and a timing curve plotted on the street.
that intake is definitely pulling in a ton of hot air and i suspect that the car is gonna pull timing due to the increased heat.
#49
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that intake is definitely pulling in a ton of hot air and i suspect that the car is gonna pull timing due to the increased heat.
#50
![nix](https://mbworld.org/forums/images/smilies/nixweiss.gif)
as far as airflow, if you look at your dyno, you actually lose power as you approach redline. the hp line tapers downwards....and i'd bet that is a combination of timing being pulled because of high IATs and/or insufficient air flow (perhaps because of not having a direct flow of air to the filters).
i can say that with my 55 setup, mine does not taper off...and i was suffering some heat problems on the dyno.
i think with heat wrap and a more direct air flow, this could be a very effective, consistent, and money-smart setup.