C32 AMG, C55 AMG (W203) 2001 - 2007

C32 Custom Intake

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Old 12-03-2009, 09:30 PM
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Awesome gains. Around $3+ per whp?
Old 12-03-2009, 09:42 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
Yes, and I was thinking you could just use the bottom half of the air box as a heat shield, and leave the stock air ram tubing. Total cost would be $65 dollars... Don't think it would work in the summer though... When my setup is finished the filters would be completely shielded from the engine.

Last edited by gt4awd; 12-03-2009 at 09:45 PM.
Old 12-03-2009, 09:52 PM
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I accept with information:It is a Dynocom Chassis Dynamometer capable of calculating up to 1200WHP. Around 35F temperature. No problems today other than a few off readings. 83HP @ 140MPH... A wideband o2 was used to monitor A/F which is spot on. The attached image shows the two best runs using both stock, and modified intake.
Old 12-03-2009, 10:26 PM
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03 C32 AMG
Now would you see even more gains with a code3 intake on there as well?

Edit: just noticed your using the Y splitter instead of the T. Guess not.. lol
Old 12-03-2009, 10:39 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
I wouldn't expect to see any more gains with the full open rear intake like Code3. I basically drilled a bunch of holes in the stock y-splitter, and turned it into a restrictive intake. Even with the cone filter setup I still noticed more supercharger whine having the y-splitter modified. To close it up I just need to tape over the filter opening... Rear intake is all about the extra sound. They showed gains with Code3 because stock restrictive airboxes were in use.

http://www.benzworld.org/forums/w203...take-mods.html

Last edited by gt4awd; 12-03-2009 at 10:44 PM.
Old 12-03-2009, 10:50 PM
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02 C32 AMG
Originally Posted by gt4awd
I wouldn't expect to see any more gains with the full open rear intake like Code3. I basically drilled a bunch of holes in the stock y-splitter, and turned it into a restrictive intake. Even with the cone filter setup I still noticed more supercharger whine having the y-splitter modified. To close it up I just need to tape over the filter opening... Rear intake is all about the extra sound. They showed gains with Code3 because stock restrictive airboxes were in use.
ok i need some clarification here cause i think i'm apparently confused.

people mistakingly call the stock intake splitter the "y-splitter." the stock C32 splitter is actuall a "T-splitter," hence the shape and the ability to take the back of the T off to make a code3 setup.

The SL55 intake splitter is a "y-splitter"

now you said that you are using a "y-splitter". is that correct? in your videos you posted, you are clearly using a "T-splitter" with the backplate off and some kind of filter over it.

http://www.youtube.com/watch?v=WTcn3AtSAis
http://www.youtube.com/watch?v=aJ0Yhi75Xk4

both of those show you having the stock T-splitter installed.

and then this link: http://www.benzworld.org/forums/w203...take-mods.html

basically shows how you make a DIY Code3 intake setup on a T-splitter

so GT4AWD, what you have is a code3 style intake on the T-splitter (looks just like c32) and then attached cone filters. correct?
Old 12-03-2009, 10:54 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
Sorry for the confusion. Yes, it is the stock C32 T-splitter. However, I modified the OE y-splitter (air diverter plate) into an intake. The dyno was done with the custom y-splitter intake, and cone filters.
Old 12-03-2009, 10:54 PM
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02 C32 AMG
Originally Posted by gt4awd
Did the dyno runs around 4PM today. It is a Dynocom Chassis Dynamometer capable of calculating up to 1200WHP. Around 35F temperature. No problems today other than a few off readings. 83HP @ 140MPH... A wideband o2 was used to monitor A/F which is spot on. The attached image shows the two best runs using both stock, and modified intake. Both runs with hood down, and fan running. Blue is my custom intake, and green is stock intake. Those OE filters did have around 10k miles on them though...

Custom Intake - 327.6WHP/374.3WTQ
Stock Intake - 308.9WHP/355.4WTQ

Custom Intake - 322.6WHP/364.8WTQ
Stock Intake - 305.8WHP/359.3WTQ
what was the order of your dynos? did you dyno the 327whp/374.3wtq first or the 322.6whp/364.8wtq first?
Old 12-03-2009, 10:54 PM
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02 C32 AMG
Originally Posted by gt4awd
Sorry for the confusion. Yes, it is the stock C32 T-splitter. However, I modified the OE y-splitter (air diverter plate) into an intake. The dyno was done with the custom y-splitter intake, and cone filters.
ok thanks for the clarification!
Old 12-03-2009, 10:58 PM
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03 C32 AMG
Now I'm confused, what's the OE y splitter?
Old 12-03-2009, 10:59 PM
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03 g35 coupe...........02 c32 Sold
wow thats impressive.
Old 12-03-2009, 10:59 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
what was the order of your dynos? did you dyno the 327whp/374.3wtq first or the 322.6whp/364.8wtq first?
Great question. Those two best runs were actually the last of the dyno runs. Heatsoak didn't seem to be an issue with that huge fan (and outside temperature)! First two were with custom intake, another two with stock, and the last few with cone filter intake again. The y-splitter intake was open on all runs...

Last edited by gt4awd; 12-03-2009 at 11:02 PM.
Old 12-03-2009, 11:00 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
Now I'm confused, what's the OE y splitter?

wow thats impressive.
Thanks, also to note I'm at higher altitude...
Old 12-03-2009, 11:02 PM
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03 C32 AMG
Gotcha! Thanks!
Old 12-03-2009, 11:05 PM
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02 C32 AMG
Originally Posted by gt4awd
Great question. Those two best runs were actually the last of the dyno runs. Heatsoak didn't seem to be an issue with that huge fan (and outside temperature)! First two were with custom intake, another two with stock, and the last few with cone filter intake again. The y-splitter intake was open on all runs...
ok.

when you say the y-splitter intake was open on all runs, do you mean you had it installed with the filter on all runs, both with the stock airbox setup and your new custom setup? or do you mean you actually took off the filter and it was running open?

also, have you considered a heat exchanger? you hp numbers are a bit low for a 185 and i know you are being robbed of serious power by not having a heat exchanger. you cant even hit full potential boost on a code3 in 3rd and 4th without a heat exchanger...let alone a 185. get more power! lol
Old 12-03-2009, 11:06 PM
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i just noticed that you have a 185mm. shouldn't you be at 350whp+?
Old 12-03-2009, 11:07 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
I did run a 340/380, but the dyno tech insisted it was a bad reading. I'm thinking it probably was...
Old 12-03-2009, 11:11 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
when you say the y-splitter intake was open on all runs, do you mean you had it installed with the filter on all runs, both with the stock airbox setup and your new custom setup? or do you mean you actually took off the filter and it was running open?
First guess... It was used throughout all the runs.

also, have you considered a heat exchanger? you hp numbers are a bit low for a 185 and i know you are being robbed of serious power by not having a heat exchanger. you cant even hit full potential boost on a code3 in 3rd and 4th without a heat exchanger...let alone a 185. get more power! lol
I've considered larger heat exchanger, but so far I'm really not having problems with IAT cutting the supercharger. I'm leaning more towards separation from coolant system. That alone should solve any IAT problems, right? With it running as a connected system your IAT really depend on what the engine temperature is.
Old 12-03-2009, 11:11 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
i just noticed that you have a 185mm. shouldn't you be at 350whp+?
I can throw it on a mustang dyno if you want to see higher numbers!?
Old 12-03-2009, 11:14 PM
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03 C32 AMG
Originally Posted by gt4awd
I can throw it on a mustang dyno if you want to see higher numbers!?
Jturkel made 350 on a dyno dynamics and that's the lowest reading dyno. You're getting robbed of horsepower.
Old 12-03-2009, 11:16 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
Was that with headers and heat exchanger, or without? Torque?
Old 12-03-2009, 11:21 PM
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03 g35 coupe...........02 c32 Sold
well regardless of what his overall number is, his delta from stock to his modifed intake is significant.
Old 12-03-2009, 11:24 PM
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Originally Posted by TemjinX2
well regardless of what his overall number is, his delta from stock to his modifed intake is significant.
maybe, maybe not.

i'd like to see a timing curve plotted on the dyno and a timing curve plotted on the street.

that intake is definitely pulling in a ton of hot air and i suspect that the car is gonna pull timing due to the increased heat.
Old 12-03-2009, 11:29 PM
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2005 Pontiac GTO 6.0 LS2 - Blue
that intake is definitely pulling in a ton of hot air and i suspect that the car is gonna pull timing due to the increased heat.
Really, because the intake isn't even finished and that medium sized shop fan was able to keep temperatures down. The runs were done in 4th gear up to 140MPH. Think of the airflow at that speed?
Old 12-03-2009, 11:39 PM
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02 C32 AMG
Originally Posted by Dingleberry
maybe, maybe not.

i'd like to see a timing curve plotted on the dyno and a timing curve plotted on the street.

that intake is definitely pulling in a ton of hot air and i suspect that the car is gonna pull timing due to the increased heat.
i would like to see this as well as your thoughts reflect my sentiments exactly.

Originally Posted by aho
Jturkel made 350 on a dyno dynamics and that's the lowest reading dyno. You're getting robbed of horsepower.
Originally Posted by gt4awd
Was that with headers and heat exchanger, or without? Torque?
i made 350whp, 359wtq on 91 octane, 80 degrees outside IIRC (a bit warmer than 35 either way lol). no headers. but yes with a heat exchanger.

Originally Posted by TemjinX2
well regardless of what his overall number is, his delta from stock to his modifed intake is significant.
fact. the delta is what is important here. it is impossible to compare different cars on different dynos under different conditions, etc...

Originally Posted by gt4awd
Really, because the intake isn't even finished and that medium sized shop fan was able to keep temperatures down. The runs were done in 4th gear up to 140MPH. Think of the airflow at that speed?
what was the temperature in the room or on the dyno? perhaps some of that 35 degree air was blowing in? idk.....i really think that the filters need to be heat wrapped and the intake needs to supply more direct flow of air to the filters. thats obviously IMO.

as far as airflow, if you look at your dyno, you actually lose power as you approach redline. the hp line tapers downwards....and i'd bet that is a combination of timing being pulled because of high IATs and/or insufficient air flow (perhaps because of not having a direct flow of air to the filters).

i can say that with my 55 setup, mine does not taper off...and i was suffering some heat problems on the dyno.

i think with heat wrap and a more direct air flow, this could be a very effective, consistent, and money-smart setup.


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