H&R rear sway bar issues



About 50 miles or so after installing the H&R rear sway bar on my C55 I began hearing clanking from the rear whenever I hit small bumps. The sound seemed like metal on metal, but light and I figured I had some play somewhere or an end link bushing was toast. I got under the car and everything was tight, no loose exhaust and the sway bar was installed securely. Then I noticed it had been making contact with the plastic clam shell cover that is over the lower suspension arm. I removed those, thinking it had removed the interference, but maintained using the inner most hole on the sway bar (as pictured) since I want it stiffer and it didn't seem to make a difference in clearance.
Long story short: the sound is less prominent, but still there.


The plastic covers are still installed in the pics and show the marks left from abrasion.
Looking at these pics later, I see marks on the small tie rods above the ends of the sway bar... So that explains the metal on metal

I guess I will try the outer holes on the sway bar to see if it buys me any room, but it seems limited by the vertical end links...
Any ideas? Anyone have similar issues? Seriously stumped here


There has to be dozens of folks running these bars without issue though. If pics are still unavailable, here is another stab:


Thanks for the response. Does your Eibach bar have two holes for the end link? If so, which are you running? Eibach is bigger too, right?
Trending Topics




he run to his friend's garage, and just cut the area in the cover(that touched the bar), everything goes well..!
his so happy now, he asked me, to tell you;
..{{{----do you want KISS or HUG----}}}..
ZAYED,,
The Best of Mercedes & AMG


thanks, I do need a hug


I'll update when I get under it again and try the outer holes, but I don't have much hope since it will just move the end links closer to the contact point. We will see!

About 50 miles or so after installing the H&R rear sway bar on my C55 I began hearing clanking from the rear whenever I hit small bumps. The sound seemed like metal on metal, but light and I figured I had some play somewhere or an end link bushing was toast. I got under the car and everything was tight, no loose exhaust and the sway bar was installed securely. Then I noticed it had been making contact with the plastic clam shell cover that is over the lower suspension arm. I removed those, thinking it had removed the interference, but maintained using the inner most hole on the sway bar (as pictured) since I want it stiffer and it didn't seem to make a difference in clearance.
Long story short: the sound is less prominent, but still there.


The plastic covers are still installed in the pics and show the marks left from abrasion.
Looking at these pics later, I see marks on the small tie rods above the ends of the sway bar... So that explains the metal on metal

I guess I will try the outer holes on the sway bar to see if it buys me any room, but it seems limited by the vertical end links...
Any ideas? Anyone have similar issues? Seriously stumped here
Mine is an 2003 C32 and the dealer quoted me $930 to replace the rear sway bar with OEM which is crazy expensive. so i am tempted to get the H&R rear and do it myself following these steps but wondering if its the same steps...
found the H&R rear sway bar #71392 listed here for C32 for under $200...not sure if I can re-use the existing end links/bushings or need to replace those to since this is a thicker bar from the C32 stock rear i have on... thanks ! J
https://www.ecstuning.com/b-h-and-r-...way-bar/71392/
http://www.hrsprings.com/application...s/25/437/2003/
thx
Last edited by jvakos; Jun 25, 2017 at 12:49 PM. Reason: added H&R rear sway bar PN and link...
Mine is an 2003 C32 and the dealer quoted me $930 to replace the rear sway bar with OEM which is crazy expensive. so i am tempted to get the H&R rear and do it myself following these steps but wondering if its the same steps...
found the H&R rear sway bar #71392 listed here for C32 for under $200...not sure if I can re-use the existing end links/bushings or need to replace those to since this is a thicker bar from the C32 stock rear i have on... thanks ! J
https://www.ecstuning.com/b-h-and-r-...way-bar/71392/
http://www.hrsprings.com/application...s/25/437/2003/
thx


-Weird Al, All About the Pentiums
Had to cut back the plastic cover, like everyone else running the H&R rear bar... and still get that clunk. It's probably contacting the a-arm itself. Modifying the arm is difficult due to its hardness.
I note the black mark on the e-brake cable in your picture - probably contacting there as well - some foam padding there might solve the clunk ... haven't tried yet.
-Weird Al, All About the Pentiums
Had to cut back the plastic cover, like everyone else running the H&R rear bar... and still get that clunk. It's probably contacting the a-arm itself. Modifying the arm is difficult due to its hardness.
I note the black mark on the e-brake cable in your picture - probably contacting there as well - some foam padding there might solve the clunk ... haven't tried yet.
u need the HR bushings/bracket that it comes with








