C63 AMG (W204) 2008 - 2015

Photos (Sneak Peak) :: Bolt-in Catless Down-Pipes / Test Pipes :: 2010 C63

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Old 07-19-2010, 02:43 PM
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Old 07-19-2010, 03:22 PM
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Originally Posted by TheDarkSide
SMERC Engineering is working on this exact same project for the C300/C350 model but they are including a high-flow cat in their model.
Interesting. Are they using a local fabricator or someone out of state?
Old 07-19-2010, 03:30 PM
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Originally Posted by superlubricity
No x-pipe with this configuration.
Do you not see a benefit from having an x-pipe with a free-flow DP?
Old 07-19-2010, 03:33 PM
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Why wouldn't it work with the kleeman manifolds adding to the k2? I thought they're kind of like the PLMs!
Old 07-19-2010, 03:36 PM
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Originally Posted by Sincity
Do you not see a benefit from having an x-pipe with a free-flow DP?
I do not think it is a requirement. There is already a crossover/bridge connecting the stock resonators. We'll see what the data brings Wednesday. It's all hypothesis until then.
Old 07-19-2010, 03:40 PM
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Originally Posted by white_beast
Why wouldn't it work with the kleeman manifolds adding to the k2? I thought they're kind of like the PLMs!
Kleemann manifolds are not direct replacements. The manifold output flange is in a completely different location compared to stock and it is designed to mate up to the high-flow Kleeman cats which replace (cut & weld) the OEM primary cats.
Old 07-19-2010, 04:25 PM
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Originally Posted by superlubricity
I do not think it is a requirement. There is already a crossover/bridge connecting the stock resonators. We'll see what the data brings Wednesday. It's all hypothesis until then.

That would be interesting and also what some others have said; that an x-pipe is not needed since we have that equalization tube in the resonator downstream. So, I am guessing the x-pipe gains might be from the removal of the secondary cats. But.... the only way to prove that is to run a DP with and without the x-pipes to compare. Oh well......

I can't thank you enough for getting this data for us.
Old 07-19-2010, 05:26 PM
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Originally Posted by superlubricity
Seriously, how long ago did I borrow your stock pipes?

It will be nice to see if this does what I think it will do.

BTW, Russ told me it was "stupid loud" when he started it today.

Nah, it was all for the sake of research.

I'm sure you'll see the results you've been hunting for with this. But like some have mentioned, I'm a bit concerned about the ECU and whether it'll knock at WOT in high rpms. Maybe it'll adapt, but maybe it won't. Kleeman does tune pretty conservatively from what I've gathered, but we'll see how it copes with more freed up air flow. Other than that, everything looks to be golden! The "stupid loud" is a step down the right path.
Old 07-19-2010, 06:53 PM
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It is nice to see this coming together Super. BTW, this particular project is Supers not mine, and this was Super's original idea, not mine, I just wanted to clarify this before any confusion, and I do not want anyone to think I'm taking undue credit.

I on the other hand have been beating myself up trying to build a modular solution, and making the male exhaust compression joint 100% repeatable in terms of production. We have played with various combination's from doing a CNC stainless billet end piece to buying a CNC expansion tool to swedge it up exact. I've had two companies working on this project simulatiously, big names (Bassani and Steve Millen Tube Works div.), not little BS guys. We have finally figured out how to conquer this, and I sign a contract for the first batch tomorrow, after the full prototype has been approved by me. I have NOT been dragging my feet on this project, I just feel that I MUST have 100% repeatable production, with NO slip ups like exhaust leaks etc. from an improperly formed male compression fitting.
Old 07-19-2010, 07:00 PM
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Originally Posted by Brian GT PRO
It is nice to see this coming together Super. BTW, this particular project is Supers not mine, and this was Super's original idea, not mine, I just wanted to clarify this before any confusion, and I do not want anyone to think I'm taking undue credit.

I on the other hand have been beating myself up trying to build a modular solution, and making the male exhaust compression joint 100% repeatable in terms of production. We have played with various combination's from doing a CNC stainless billet end piece to buying a CNC expansion tool to swedge it up exact. I've had two companies working on this project simulatiously, big names (Bassani and Steve Millen Tube Works div.), not little BS guys. We have finally figured out how to conquer this, and I sign a contract for the first batch tomorrow, after the full prototype has been approved by me. I have NOT been dragging my feet on this project, I just feel that I MUST have 100% repeatable production, with NO slip ups like exhaust leaks etc. from an improperly formed male compression fitting.
Best of luck, Brian.
Old 07-19-2010, 07:10 PM
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Originally Posted by Brian GT PRO
I on the other hand have been beating myself up trying to build a modular solution, and making the male exhaust compression joint 100% repeatable in terms of production.
Are you talking about the rounded/bulged end that coonects with the stock resonator pipes?
Old 07-19-2010, 07:16 PM
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Originally Posted by Sincity
Are you talking about the rounded/bulged end that coonects with the stock resonator pipes?
Yes sir, they are metric, and are very difficult to reproduce, we have been having a hell of a time on our X pipes, (lots of wasted materials each time we make them) and with the new guys I have working on this, I know we can make them better, so we went down this road, and for a while it looked to be a brick wall, until recently when we had a break through. I had to change production houses for some very good reasons, and nothing but positive, but I don't want to steal this thread away, I can talk off line about it.

Please resume to normal programming
Old 07-19-2010, 10:03 PM
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Cool project super! Best of luck at the track on Wednesday! Better bring earplugs
Old 07-19-2010, 10:15 PM
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Finally! Nice job pulling it together Super. I look forward to seeing how it goes!
Old 07-19-2010, 10:31 PM
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Originally Posted by RStevens63
Cool project super! Best of luck at the track on Wednesday! Better bring earplugs
Thank you.
Originally Posted by clktoc63
Finally! Nice job pulling it together Super. I look forward to seeing how it goes!
Indeed. I know you've been waiting for this as well.
Old 07-19-2010, 10:42 PM
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How much and how soon?
Old 07-20-2010, 01:05 AM
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I had that done to my c63, how ever i refitted cats (not the factory cats but aftermarket hi flow cats). I tried it with a h pipe and x pipe. To me, the car sounded **** with no cats at all. between 2300rpm and 3500rpm you will get this really bad sound (we call it thong slap in australia). It sounded terrible. Then i fitted x pipe, which quietened down the whole noise of the system but still had that **** noise between 2300 and 3500rpm. So i then fitted the hi flow cats which made it alot better. Yes i may have lost some power but not alot. If its for the track only, sweet, for every day driving i dont recommend it.

h
Old 07-20-2010, 02:01 AM
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Originally Posted by RNS-11Z
I had that done to my c63, how ever i refitted cats (not the factory cats but aftermarket hi flow cats). I tried it with a h pipe and x pipe. To me, the car sounded **** with no cats at all. between 2300rpm and 3500rpm you will get this really bad sound (we call it thong slap in australia). It sounded terrible. Then i fitted x pipe, which quietened down the whole noise of the system but still had that **** noise between 2300 and 3500rpm. So i then fitted the hi flow cats which made it alot better. Yes i may have lost some power but not alot. If its for the track only, sweet, for every day driving i dont recommend it.

h
Thanks for sharing.

Like I mentioned before, I'll explore making improvements to sound via a swappable solution once I've got the baseline for power/torque.

Regardless, I will provide some 1st hand feedback tomorrow regarding tone, loudness and resonance after the system is installed. I have some experience around C63s with long tube headers and no cats. I have an idea what to expect.
Old 07-20-2010, 06:15 PM
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Super, are you running at the track tomorrow with this exhaust?
Old 07-21-2010, 12:57 AM
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It is stupid loud . . . reminds me of avengerboater's car now.

Dyno, data-logging, 1/4-mile times and more coming tomorrow.
Old 07-21-2010, 01:00 AM
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Subscribed, thanks superlubricity. Do you see your fabricator producing more of these after you've done all your fine tuning. Btw, I heard those vibrant resonators don't do much for sound, HF cats are probably the best of both worlds.
Old 07-21-2010, 01:15 AM
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Originally Posted by superlubricity
It is stupid loud . . . reminds me of avengerboater's car now.

Dyno, data-logging, 1/4-mile times and more coming tomorrow.
Sue me I'm impatient What does your butt-o-meter tell you?TIA
Old 07-21-2010, 01:19 AM
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Originally Posted by RStevens63
Sue me I'm impatient What does your butt-o-meter tell you?TIA
I'm going to start the car with the garage door closed tomorrow morning. That's the only data point I can share so far.
Old 07-21-2010, 01:30 AM
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Originally Posted by superlubricity
It is stupid loud . . . reminds me of avengerboater's car now.

Dyno, data-logging, 1/4-mile times and more coming tomorrow.

Who you callin stupid?

Haha. Congrats, man! Nothing like the first cold-start without cats.
Old 07-21-2010, 06:43 AM
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Is there anyway guys that I can't get rid of my primarys with the cats with no CEL... Again they're kleeman primary cats!


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