C63 AMG (W204) 2008 - 2015
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C63 AMG Intake Manifold Options

Old Oct 8, 2014 | 11:41 AM
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Mercedes-Benz C63
C63 AMG Intake Manifold Options

I have a 2009 C63 AMG with under 46k miles. The engine light just came on and the shop says that both sides of the intake manifold are cracked and leaking. The replacement part from Germany was estimated at $3,400. If I need to spend money on an intake, I might as well upgrade, right? I am open to suggestions. Aftermarket intake manifold? Supercharger?

Last edited by JeffMB; Oct 8, 2014 at 11:49 AM. Reason: Fixed
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Old Oct 8, 2014 | 12:11 PM
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do you not have an extended warranty that would cover the part?
If not....no harm beefing that sucker up some while it's getting done.
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Old Oct 8, 2014 | 12:29 PM
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I I have a new intake FS pm me if interested in a great price.
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Old Oct 8, 2014 | 12:40 PM
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also, I know weistec has used manifolds they can sell you. was this diagnosed by a stealership or an indie shop? are you sure it's not just the intake mani gaskets? I find it hard to believe that your manifold is cracked, let alone on both sides (unless you had some kind of impact there).
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Old Oct 8, 2014 | 12:57 PM
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^ yeah me too.
Either way not much to do but replacing by a new OEM manifold. The supercharger route will cost you at least $10k.
GL
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Old Oct 8, 2014 | 01:07 PM
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Nope, no warranty.
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Old Oct 8, 2014 | 01:13 PM
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Maximus, the diagnosis was from a dealership. I had the same thought. I usually buy the parts from them. But I do the installation work. I thought that I would check out the manifold this weekend for any visual cracks.
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Old Oct 8, 2014 | 01:25 PM
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Originally Posted by JeffMB
Maximus, the diagnosis was from a dealership. I had the same thought. I usually buy the parts from them. But I do the installation work. I thought that I would check out the manifold this weekend for any visual cracks.
interesting. yeah, I would definitely check it out or even get a second opinion. if you do need a new manifold, call weistec. they have ones that they've pulled off when they install superchargers. I believe they sell them for around $2000.
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Old Oct 8, 2014 | 07:41 PM
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If you need a good used stock intake manifold let me know. I have mine from when I supercharged my C63.
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Old Oct 8, 2014 | 09:23 PM
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I have one for sale too

Let the bidding begin.
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Old Oct 13, 2014 | 01:03 PM
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I looked at the intake over the weekend. It looks fine and solid. No evidence of cracking. I believe it is the seal. When I asked the dealership, they said that they sprayed something by the seal to see if the idling changed and it did. To me that says bad seal. Maybe they wanted to cover their asses in case they cracked the intake while removing it.

Time for second opinion. Also, any input on new gaskets? Has anyone used the Thermalnator? http://bwoodyperformance.com/product...roducts_id=350
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Old Oct 13, 2014 | 01:43 PM
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good work. talk about a misdiagnosis. either they are morons or thieves. I personally had the gaskets replaced under warranty.
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Old Oct 13, 2014 | 07:49 PM
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Nice save
The only way I could see both sides cracked is if the bolts were over-torqued
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Old Oct 13, 2014 | 07:51 PM
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Sometimes they leak at the seam, as its a 2 piece manifold. Maybe that's what they meant by crack.
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Old Oct 13, 2014 | 08:03 PM
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Here's a picture
Does it have a sealing gasket or sealant bead or just a mechanical fit? Looks like a rubber gasket
Perhaps the bolts are loose?
I personally would clean it up and try rtv, new gasket or something before forking over 3400 plus labor!


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Old Oct 13, 2014 | 08:05 PM
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No cracked is cracked. They just wanted to roll the dices and try to make a profit!lol!
If there are no evident signs of crack you should be just find with a new gasket. You would need 10 new bolts too.
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Old Oct 14, 2014 | 12:57 PM
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Recommended torque

Originally Posted by Ingenieur
Here's a picture
Does it have a sealing gasket or sealant bead or just a mechanical fit? Looks like a rubber gasket
Perhaps the bolts are loose?
I personally would clean it up and try rtv, new gasket or something before forking over 3400 plus labor!
Interesting. If it's the center manifold, there is no gasket. Now I am not sure what piece is leaking. Does anyone know the recommended torque for the intake bolts. I don't want to over tighten them but maybe that is the best place to start.

I would think the gaskets on the sides would be the problem and not the center manifold.
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Old Oct 14, 2014 | 01:11 PM
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Originally Posted by JeffMB
Interesting. If it's the center manifold, there is no gasket. Now I am not sure what piece is leaking. Does anyone know the recommended torque for the intake bolts. I don't want to over tighten them but maybe that is the best place to start.

I would think the gaskets on the sides would be the problem and not the center manifold.
if you look closely the right piece seems to have a rubber gasket/ring and the left a groove/recess to recieve it...

knowing MB they probably don't sell the gasket seperately, only the entire manifold lol

I would clean it up
silicone the gasket to get it pliable and to 'swell'
RTV in the grouve and reassemble
torque in a cross patter to whatever the std torque for the fastener size is
I'm guessing 20 lb ft is plenty
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Old Oct 14, 2014 | 01:55 PM
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Originally Posted by JeffMB
Interesting. If it's the center manifold, there is no gasket. Now I am not sure what piece is leaking. Does anyone know the recommended torque for the intake bolts. I don't want to over tighten them but maybe that is the best place to start. I would think the gaskets on the sides would be the problem and not the center manifold.
+1. the side ones are what I had replaced. those things go bad relatively quickly.
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Old Oct 14, 2014 | 02:21 PM
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The bolts loosen up and the gaskets leak. Happens all the time. The bolts are a stretch bolt and have to be replaced with the gaskets. Also do the PCV valve at the same time. They go bad all the time as well. THe only intake manifold issue I have ever heard of on the m156 was very early ones had an issue with one of the flap actuators were it goes into the intake from the front and that leaked. This was only on very early production though before the C class.
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Old Oct 14, 2014 | 04:52 PM
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This is what I would do
Not advice for others
Perform at your own risk

I would cinch the bolts down and clear the code
See if it returns
Maybe 1/4 turn or so
The engine vibrates
Things work loose

Does anyone have the tightening sequence and torque spec?
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Old Oct 15, 2014 | 05:19 PM
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Originally Posted by whipplem104
Also do the PCV valve at the same time.
Thanks for all your suggestions. I will try some of these.

Anyone have a picture of the PCV valve? Just wondering how complicated it would be to replace.
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Old Oct 15, 2014 | 05:23 PM
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Here you go ==> https://mbworld.org/forums/w211-amg/...-m156-e63.html

Not difficult to do but a pain to access due to lack of space.
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Old Jun 18, 2015 | 02:55 PM
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Intake manifold help

Dealer told me intake manifold is bad $4600 what are my options
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Old Jun 18, 2015 | 03:11 PM
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1. Buy a new intake manifold
2. Buy a used one that was taken off
3. Buy a supercahrger

#3 gets my vote.
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