C63 AMG (W204) 2008 - 2015

nightmare tuning experience so far...need help

Old 12-26-2018, 10:42 PM
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'10 C63 P30
nightmare tuning experience so far...need help

I'm off to a very bad start with a new 'MyGenius' purchase/map, and had been going in a very strange circle via e-mail with the company - won't mention their name (at least not yet) in hopes they'll do right (if they're even at fault - not too happy with correspondence so far), I just really need some help here.

Long story so, the cliff notes:

*car ran fine stock, had a cel light with codes p0430/0420(catalytic converters - were replaced with 200 cell)
*loaded the new map and upon start-up with the door open, heard a very loud/brief rasp/rattle that I assumed was the exhaust - cel light remained on
*took the car out for about 5 miles and seem to run fine with a noticeable change in performance (mostly for the better), realizing that it'd take some time to adapt before I could really judge
*got home and noticed while parked/idle, a fairly consistent top-end knocking (almost sounded like a stuck lifter with a bit of an echo?). turned the car off, restarted with things sounding ok for about 3-4 seconds then the 'knock' returns
*reloaded the oem map, started the car with the same thing - 3-4 seconds ok with 'knock' returning
*hooked up BAFX/torque(new to me), confirmed above cel codes and cleared them
*restarted on oem map with knock instant and growing in volume within seconds - turned car off immediately
*waited a bit - started again, with car just like before clearing the codes - 3-4 seconds ok then knock
*let some time pass, and started the car again with instant loud/bad chugs/rasp - turned it off figuring I just broke it(I had just done the HBs, lifters, etc a few weeks earlier)
*with it blocking my daily driver and in a F-it mode now, started it again - got that same loud/brief rasp/rattle when I 1st started it with the previous 'new map', and then... it ran/sounded perfect?! With it being late and happy to end it there, got it parked in a place that I could pull the covers if needed, which I really would like to avoid.

note: several e-mails exchanged with the company during this time.

I'm 'educated' enough to change out HBs, lifters, etc but far from some master mechanic and am aware that the new tune along with some spirited driving could've push some existing issue over the edge, but this drastic and random of an issue leads me to be believe its not mechanical. I asked the company if it was possible (not probable) that something could be corrupted with the ecu with the answer (finally) being no. I also asked they had an oem map(need not be original) they could send me just to try - LSS, guess if you believe there's no way that there's something corrupted, why bother?

Anyway, does anyone have some mechanical explanation for what I'm experiencing?
Or, does anyone with more ecu/tune experience than me(limited to a Cobb/Subaru before this) disagree with it being impossible that the ecu/oem map(that was uploaded from the car) could become corrupted during the process, otherwise it wouldn't load.

Any info/help appreciated - either way, it's been a bit therapeutic to type this out
Old 12-26-2018, 11:09 PM
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Did you tell them you have aftermarket cats? Might be something to do with that... otherwise if it sounds raspy or knocking it sounds more mechanical that tune orientated if you ask me although hard to tell just by description especially at idle engine speeds.
you say you did lifters and headbolts not long ago what about the cam adjusters? Could be something there perhaps although if you are getting catalyst codes I would try and figure that out first, maybe they could send a tune with catalysts monitoring off and try that see if the sound goes away?
Old 12-26-2018, 11:48 PM
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I would try to get the car running without pending any codes first. If your old thread you mentioned your cam adjuster pin was worn.di you think the cars timing is off?

Sound like something mechanical is going on
Old 12-26-2018, 11:58 PM
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Two things stick out in your list of events:
1) When you re-loaded the OEM map into your ECU, the problem not only persisted, but actually got worse over repeated restarts of the car.
2) You describe the same knocking sound after the tune was installed and then still present after restoring the OEM map.

Both items sound like a mechanical failure. In any event, you should STOP trying to restart the vehicle as the problem appears to be getting progressively worse from your description. If it was a software problem, once you reloaded the OEM map, you over-wrote the tuned code. I've heard of very rare instances of ECU's sometime being damaged when they are sent in for a bench tune, but you said you did yours via OBD port. So as long as both the tune and restoration processes completed without error, the ECU should be OK. Could the tune have caused the failure of a marginal mechanical part by just stressing it just a little bit more than normal? Sure, but that's the chance one takes. If you want to put your mind to rest, ask the tuner to send you another copy of your OEM file for your device. However, don't be surprised if repeating the restoration process doesn't fix the problem. You appear to have a mechanical failure at this point.
Old 12-27-2018, 12:12 AM
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'10 C63 P30
Originally Posted by deadlyvt
Did you tell them you have aftermarket cats? Might be something to do with that... otherwise if it sounds raspy or knocking it sounds more mechanical that tune orientated if you ask me although hard to tell just by description especially at idle engine speeds.
you say you did lifters and headbolts not long ago what about the cam adjusters? Could be something there perhaps although if you are getting catalyst codes I would try and figure that out first, maybe they could send a tune with catalysts monitoring off and try that see if the sound goes away?
Yes, told them about the cats and that the cel trips as a result. Was told that the tune would be adjusted according to any mods - got the tune almost immediately after providing the cars id. Was surprised the cel didn't turn off with the new map and mentioned it during the email exchanges, no response to that and was 2ndary to the key issue at hand so didn't focus on it
Replaced one adjuster that had a chronic start-up noise (consistent) and flipped pins on the others - again, no expert but can't imagine them causing the car to sound like death on one start-up and then adjust to run perfect?
Old 12-27-2018, 12:25 AM
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'10 C63 P30
Originally Posted by PaulE550
Two things stick out in your list of events:
1) When you re-loaded the OEM map into your ECU, the problem not only persisted, but actually got worse over repeated restarts of the car.
2) You describe the same knocking sound after the tune was installed and then still present after restoring the OEM map.

Both items sound like a mechanical failure. In any event, you should STOP trying to restart the vehicle as the problem appears to be getting progressively worse from your description. If it was a software problem, once you reloaded the OEM map, you over-wrote the tuned code. I've heard of very rare instances of ECU's sometime being damaged when they are sent in for a bench tune, but you said you did yours via OBD port. So as long as both the tune and restoration processes completed without error, the ECU should be OK. Could the tune have caused the failure of a marginal mechanical part by just stressing it just a little bit more than normal? Sure, but that's the chance one takes. If you want to put your mind to rest, ask the tuner to send you another copy of your OEM file for your device. However, don't be surprised if repeating the restoration process doesn't fix the problem. You appear to have a mechanical failure at this point.
I appreciate the response and know there's a lot of info in my 1st post, but the engine(other than a loud rasp for a fraction of a second on start-up), was running perfectly on the last start-up just before calling it a night - there's nothing progressive (good or bad) just random. I asked if they had an oem file they could send me and their response is that oem is 'original' that was uploaded from the car upon connection - never really answered the question(that I asked and rephrased a couple of times) of them sending me an oem map that I could try - almost like a language barrier.
No doubt could be the car and on me (and told them that up front).
Old 12-27-2018, 12:28 AM
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'10 C63 P30
Originally Posted by skratch77
I would try to get the car running without pending any codes first. If your old thread you mentioned your cam adjuster pin was worn.di you think the cars timing is off?

Sound like something mechanical is going on
Could be, but the car 'bounces' from bad, ok to perfect randomly - different on almost every start?
Old 12-27-2018, 02:23 AM
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Next time dont mess with your cats, then go looking for a tune. Especially if its gonna be an email tune because most likely they just sent you a stage 1 file for a completely stock car. Im guessing eurocharge is who your inquiring with? Not too sure but im just guessing because ive had one too many friends that had problems running the new v7 tune for their c63 and others that think theyll smoke any other c63 with their tune. If you can try datalog your car and send them info so they can try correct..if not corrected within a timely matter then you need to find a new tuner. Good luck!
Old 12-27-2018, 02:21 PM
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Talked with a mechanic/friend today with a best guess of a cracked cam thats rotating in and out of place(if so, wouldn't blame the tune). Will be a while, but will be pulling the VCs before I start again. Tuner suggested a xentry smooth engine monitoring test - no access to a xentry, and don't feel like towing it to a dealer yet, but believe my friends snap-on scanner has a similar test I hope to run as well. Going to explore some of the 'reasonable' dedicated MB scanners as well, to see if any do this. Car parked for a while again...at least its winter.
Old 12-28-2018, 12:01 AM
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I have seen multiple M156 with cam adjuster failure right after being removed and reinstalled. I would check there. Run the adjuster test with the scan tool.

Pull the valve cover and turn the engine over and see if the cams turn in time.

Last edited by layzie12g; 12-28-2018 at 11:53 PM.
Old 12-28-2018, 10:57 AM
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Originally Posted by layzie12g
I have seen multiple M156 with cam adjuster failure right after replacement. I would check there. Run the adjuster test with the scan tool.

Pull the valve cover and turn the engine over and see if the cams turn in time.
Yeah, if its just the adjuster, I'll be happy.
Old 12-30-2018, 05:09 PM
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Any updates ?
Old 12-30-2018, 05:24 PM
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Subscribed for updates. GL, OP!
Old 12-31-2018, 12:41 AM
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Originally Posted by layzie12g
I have seen multiple M156 with cam adjuster failure right after being removed and reinstalled.
In your professional opinion, what would cause this Cam Adjuster failure after removal/re-installation?
Improper re-installation?

Old 12-31-2018, 09:31 AM
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With the weather and time of year, it'll be at least a week before I pull the valve covers but will post what I find.
Regarding info on cam adjusters, I highly recommend checking out Tasos M156 youtube videos. When doing my HBs, that's where I got info on a CA pin flip and he was nice enough to respond to a post I made on some cam 'slap' I was getting while turning the crank (was a completely worn CA pin cavity requiring replacement). The drastic inconsistency I have has me thinking it's something else, but replacing a CA is a whole lot easier/cheaper than a cam so will try to rule it out 1st.
Old 01-02-2019, 10:03 AM
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What do you mean when you say you asked them to send you an OEM file?

Last edited by Doc Oc; 01-02-2019 at 10:06 AM.
Old 01-02-2019, 04:17 PM
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'10 C63 P30
Originally Posted by Doc Oc
What do you mean when you say you asked them to send you an OEM file?
A stock map - what came with the car from factory. This on the possibility that the one that was downloaded from my ecu (and then re-installed), was somehow corrupted during the process.

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