C63 AMG (W204) 2008 - 2015
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Valve Cover Replacements are plastic now?

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Old 08-10-2019, 03:57 PM
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W204 C63
Thumbs down Valve Cover Replacements are plastic now?

I just took my car to the dealership for the airbag recall replacement and the service advisor listed a slew of repairs including a new intake manifold and throttle body, power steering pump replacement and valve cover replacement.

I still have some time on my aftermarket warranty so I approved the repair work to be done but was shocked when I picked up my vehicle and saw that the valve covers are plastic. When did Mercedes-AMG go with plastic versus aluminum? Wouldn't that compromise the engine in the long run?

Overall, the dealership experience was fine until I noticed that they didn't replace my engine nameplate on the manifold intake and wipe down the engine and some of the hoses

Old 08-10-2019, 04:50 PM
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The black ones started sometime late 2010 early 2011 I think, but I also always thought the silver early ones were plastic also.
Old 08-10-2019, 05:36 PM
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No, I'm pretty sure they were aluminum, but can't verify.
Old 08-10-2019, 07:29 PM
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They switched when the facelift cars came out.
Old 08-10-2019, 07:31 PM
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Ahh, that makes sense. So the PFL's had aluminum and then they switched to plastic. I wonder why?
Old 08-10-2019, 07:32 PM
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Why did they replace the ones on your car, did the crack or warp or something, maybe that is why they switched if they found a flaw in them, haven't heard of too many issues with the plastic ones, but obviously they are cheaper to make I suspect.
Old 08-10-2019, 08:14 PM
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I think it was a money grab to be honest. The intake was cracked, but I didn't think the valve covers would need to be replaced.

Two years ago it was headbolts and this year it's this. I think it's pretty safe to say that all this engine work will keep this car going for a good while. LOL.

My plan next year was to either sell it and buy a C63s or drive it for another 100K miles.
Old 08-10-2019, 08:29 PM
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Nice, intake was good to get done on someone else's dime, black valve covers look better anyway in my book!
Old 08-10-2019, 08:33 PM
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Plastic is better for noise, temperature control, doesn't warp as easily as the long thin metal covers, has many advantages. It's not a downgrade from a metal cover really, and they don't look bad on there.
Old 08-10-2019, 10:57 PM
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Agreed. The warranty was excellent and even included a loaner from the dealership.

The plastic covers haven't grown on me yet. LOL. However, it's day one, I'm sure I will change my mind down the line.
Old 08-10-2019, 11:00 PM
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Originally Posted by ItalianJoe1
Plastic is better for noise, temperature control, doesn't warp as easily as the long thin metal covers, has many advantages. It's not a downgrade from a metal cover really, and they don't look bad on there.
That's good to know. I wasn't aware that MB even made the change. When I saw plastic, I immediately assumed it was a downgrade. Thanks for the insight. It was much needed.
Old 08-11-2019, 11:46 AM
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I would be BS about my builders plaque though - I hope they have one on order for you!
Old 08-11-2019, 12:24 PM
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Originally Posted by roadkillrob
I would be BS about my builders plaque though - I hope they have one on order for you!
I already raised hell about it. The service advisor wanted to pull my old one which is faded out now, so I'm pushing for a new one. Hopefully, they'll repent and do it.
Old 08-12-2019, 12:59 PM
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unless your metal valve covers are damaged there is no need to replace them with the updated parts. your MB Service Center might be trying to get a few extra dollars from you. if you do end up replacing them save them as some folks here might want to buy them. they break if installed incorrectly.
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Old 08-13-2019, 05:04 AM
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The plastic covers are prone to cracking because of heat cycling the car. But you have at least 80,000+ miles before any sign of that happens
Old 08-13-2019, 03:59 PM
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Old ones, PFL ones are not Aluminum, but Magnesium alloy. The plastic ones may not really require the Aluminum bolts, those were necessary for the Magnesium ones.
If I had plastic, I would try to backdate them to Magnesium.

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