C63 AMG (W204) 2008 - 2015
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Transmission Rebuild

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Old 11-18-2020, 05:31 AM
  #26  
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Here they are. Crispy.



Sheared aluminum bolts







Wrong trans filter




That filter part number looks like A2212770195. I cross-checked and seems to be for the “Mercedes 7G-Tronic” early non-MCT builds - “Mercedes E350, C300, SL500, ML350, S500, GL450, S550, C280, GLK350, S430 & more”.

WTF?

Last edited by BLKROKT; 11-18-2020 at 05:45 AM.
Old 11-18-2020, 08:59 AM
  #27  
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Originally Posted by BLKROKT
Here they are. Crispy.
What's it taste like?
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Old 11-18-2020, 10:09 AM
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Originally Posted by Jasonoff
What's it taste like?
Pork rinds
Old 11-18-2020, 10:40 AM
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Is said shop that did the original trans service in northern NJ? I was planning to go there for the trans service early next year, but I'm second guessing.
Old 11-18-2020, 11:00 AM
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I wonder what my 2010 non MCT discs look like. First season of track only under the belt and it "seemed" fine but I did peak at 115°C the one hot day. Hopefully the Weistec pan will reduce those temps and I plan to dump the pan and refill every time I swap out the engine oil.
Old 11-18-2020, 11:07 AM
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I’m sure you’re fine. This is many years of abuse (and a lot of heat in the early years). Probably 20k miles just on track. I’ll tell you this though - auxiliary trans cooler is my very next project and I’ll start on that as soon as I get the car back.
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Old 11-18-2020, 11:46 AM
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Originally Posted by BLKROKT
I’m sure you’re fine. This is many years of abuse (and a lot of heat in the early years). Probably 20k miles just on track. I’ll tell you this though - auxiliary trans cooler is my very next project and I’ll start on that as soon as I get the car back.
You ever trans log temps?
Old 11-18-2020, 11:58 AM
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2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Originally Posted by Jasonoff
You ever trans log temps?
That sounds like a personal question
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Old 11-18-2020, 12:10 PM
  #34  
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Originally Posted by BalanBro
Is said shop that did the original trans service in northern NJ? I was planning to go there for the trans service early next year, but I'm second guessing.
Why not DIY?

Old 11-18-2020, 12:21 PM
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Originally Posted by BLKROKT
That sounds like a personal question
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Old 11-18-2020, 08:38 PM
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Originally Posted by HLG600
Why not DIY?
Honestly, the fluid change looks annoying and messy. Plus I'd like to relearn all adaptations and I don't have a scan tool that can do it.
Old 11-19-2020, 12:27 PM
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Originally Posted by BalanBro
Honestly, the fluid change looks annoying and messy. Plus I'd like to relearn all adaptations and I don't have a scan tool that can do it.
About as messy as any other transmission service. Less so if you're careful and have the right tools.

Regarding a reset and manually setting your shift points, I have Xentry and am familiar/experienced with the process. Feel free to message me if interested.

Old 11-20-2020, 11:42 AM
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Originally Posted by BLKROKT
Yeah bummer but I’m looking forward to moving past this with a better than new trans. They didn’t replace the wet clutch itself or any of the pistons - I thought this was a little odd considering that there was clearly heat damage as it was mentioned that the clutch packs were heat discolored. I wonder if I should ask them to replace everything before it’s buttoned back up? I might have time, but without more info I can’t really tell them what to do here. I told them I wanted it bulletproof, yet some things are considered ok and being left as-is. I wonder if this is the best course of action, I don’t want to do this again...
To my understanding, the sealed wet clutch unit isn't a weak point and I have been unable to locate any info out there on a rebuild kit or procedure. Curious to know what that shop's perspective is on it.

Originally Posted by BLKROKT
That filter part number looks like A2212770195. I cross-checked and seems to be for the “Mercedes 7G-Tronic” early non-MCT builds - “Mercedes E350, C300, SL500, ML350, S500, GL450, S550, C280, GLK350, S430 & more”.

WTF?
I've been looking deeper into this and found some great info/resources on the 722.9 transmission.

Originally Posted by 722.9 Workshop Guide
There were previously four different oil filters and oil pans for the automatic transmission. Two different oil filters and pans are currently installed.The obsolete components are still in circulation but are replaced with their successors in the event of a complaint. The old components can no longer be ordered.The current oil filters and oil pans with part numbers and identifying features are shown below.
https://f01.justanswer.com/73bbchevy...and_tricks.pdf (Download and save a backup, gents. Super useful content.)

http://shop.ukrtrans.biz/wp-content/...logs/722.9.pdf (Supporting info on the 722.9 and its history.)

What we know regarding the A2212770195 filter:

-EPC, FCP and ECS list it as compatible with both the early 722.9 MCT cars (MY2009 E63, SL63) and the early 722.9 non-MCT W204 AMGs (MY2008-2009).
-The only constant the above cars share with regard to the transmission is a) the same shallower oil pan and b) use of red ATF 134.
-It is not listed as compatible with the later MCT-equipped W204s anywhere.

The most significant difference between the early-MCTs and later ones is the switch from red ATF 134 to blue ATF 134FE. None of the aforementioned filters are compatible with the blue fluid MCTs.

The ONLY filter anyone with a later MCT / MCT-equipped W204 C63 should consider is Part # 2222772000, replaced using the blue ATF 134FE and nothing else.

What a cluster...and a clear error made by the shop. Hope this helps.


Last edited by HLG600; 11-20-2020 at 11:44 AM.
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Old 11-20-2020, 12:36 PM
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That helps, interesting info thank you. Not sure what makes it incomparable with the blue, but it is, so that’s bad.
Old 11-20-2020, 11:35 PM
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Originally Posted by BLKROKT
That helps, interesting info thank you. Not sure what makes it incomparable with the blue, but it is, so that’s bad.
Anytime, happy to help.

Mercedes, as we all know, sometimes makes changes/updates to parts without any explanation provided.

Poking around Filtran's website and some release documents, the only real difference is that the newer filter has an additional layer (what they call V-Pore 97) that keeps air pockets from forming in the filter.



https://www.ibs-filtran.com/en/produ...ia-combimedia/

https://www.ibs-filtran.com/fileadmi...erformance.pdf

https://www.ibs-filtran.com/fileadmi...BS_Filtran.pdf

Best layman theory I have with the data available is that ATF 134FE is a lower viscosity lubricant and that using the older filter without this added layer introduced air pockets.

Could also explain why early MCT cars that came factory filled with the higher viscosity ATF 134 got away with using the older filter.

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Old 11-30-2020, 11:23 PM
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Ok. Another small update.

First, the burnt up clutches were in the middle of the packs. So the pistons had no damage and were good to go.

Second, after I insisted, they ordered up a new wet clutch and will be installing that before buttoning everything up. Better safe than sorry.

Getting closer...
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Old 12-01-2020, 08:04 AM
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Did you inquire about safe operating oil temp range?
Old 12-01-2020, 01:37 PM
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Originally Posted by Jasonoff
Did you inquire about safe operating oil temp range?
Yes
Old 12-01-2020, 06:36 PM
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Originally Posted by BLKROKT
Yes
This is where a normal human being would have specified the values.
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Old 12-01-2020, 06:53 PM
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Originally Posted by Jasonoff
This is where a normal human being would have specified the values.
lol
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Old 12-01-2020, 08:02 PM
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Originally Posted by Jasonoff
This is where a normal human being would have specified the values.
When I get the answer, I’ll make sure to tell you last.
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Old 12-01-2020, 08:29 PM
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Originally Posted by BLKROKT
When I get the answer, I’ll make sure to tell you last.
With that attitude your trans will grenade again before my 10 year old one does.
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Old 12-01-2020, 10:36 PM
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Originally Posted by BLKROKT
Second, after I insisted, they ordered up a new wet clutch and will be installing that before buttoning everything up. Better safe than sorry.
Nice, so these can be sourced (clearly through professional channels) after all. Rebuild or an actual factory-new part?

Old 12-02-2020, 12:38 AM
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Originally Posted by HLG600
Nice, so these can be sourced (clearly through professional channels) after all. Rebuild or an actual factory-new part?
Factory new. They’re relatively cheap (~$400) and the part number was posted above.
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Old 12-02-2020, 05:03 AM
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The wet clutch pack being a sealed unit, the implication is that the fluid that makes it a wet pack is sealed in with it.
The implication is that this fluid is another one of those "lifetime lubricants", which since the days of the BMW E36 automatic transmission lawsuit, we know that in corporate language lifetime= 100 k miles.
However for a track car, the ultra heavy service that the transmission is put through, then reduces the service life of the lifetime lubricant from 100k to .... maybe 60k.

Btw, drag racing and doing burnouts, donuts, drifting, can also accelerate the replacement interval of the clutch pack lubricant fluid.
Furthermore, a clutch pack is in the end a clutch.
Clutches are rated for an amount of torque. Once you mod the car and increase the torque output a lot, then the clutch starts to operate close to its torque holding limit. That must reduce its fluid replacement interval.

Now since the oil is sealed inside the pack, the only way to change the oil, is to change the pack.
Maybe this is why it's cheap, it's a consumable.
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