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Removing Intercoolers this weekend

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Old Sep 7, 2022 | 08:58 AM
  #1  
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16' C63s, 22' RAM 1500
M177 w/ Engine codes: P002177 P001177 Revised* lol

Hi everyone,

I’m replacing a faulty magnet adjuster (bank 2, intake) this weekend. Any tips on removing the intercoolers that might be helpful?

I’ll try and take tons of pictures

Thanks in advance!

Last edited by Iridium.C63s; Mar 3, 2023 at 12:40 AM. Reason: Title Change
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Old Sep 9, 2022 | 12:19 AM
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damn soooo nobody here actually wrenches?
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Old Sep 9, 2022 | 08:47 AM
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What's your vin #.. i can go through the wis install and removal instructions and point anything out...

i didn't bother replying earlier.. i figured plenty of people would have reached out
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Old Sep 9, 2022 | 11:25 AM
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Originally Posted by C43 Fun Haver
What's your vin #.. i can go through the wis install and removal instructions and point anything out...

i didn't bother replying earlier.. i figured plenty of people would have reached out
thanks man and honestly this sucks not many people chime in to technical issues here just whivh wider wheels to go with smh hahaha


Last edited by Iridium.C63s; Jan 5, 2023 at 05:02 AM.
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Old Sep 20, 2022 | 02:41 AM
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Update:
ended up getting Wis myself.

My issue was P002177 Intake camshaft deviation bank 2*

If anyone is looking to do this fix or anything near removing intercooler be prepared to remove your whole front end lol including having to evacuate the A/C refrigerant.

overall replacing the Camshaft magnet/solenoid fixed my issue!

Dealer quoted $5,600 in labor! (efff that! doing it myself)
WIS directly from Mercedes $190 (1 week subscription)
camshaft sprocket $1,100 (returning soon)
control valve $170 (returning soon)
Magnet adjuster $50
M177 timing tool kit $450 (keeping and available for rent!)
borrowing friends garage ($250 as a thank you plus he refilled my A/C)
11 hours of my time priceless lol

So all in all fixed my issue for $490 +/- $30 for drinks and snacks haha








Took 2 days to do it.. and finished a track day this Sunday! 9/18/22 @ Willow Springs international raceway.


Streets of Willow 9/18/22

Last edited by Iridium.C63s; Sep 20, 2022 at 03:15 AM.
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Old Sep 20, 2022 | 09:38 PM
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*****Wow, that's a lot of work. Congrats. I've done a lot of wrenching myself but that looks like a pretty involved job!
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Old Sep 20, 2022 | 10:11 PM
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Originally Posted by MaxVO2
*****Wow, that's a lot of work. Congrats. I've done a lot of wrenching myself but that looks like a pretty involved job!
thanks man! And yeah it was a tedious job haha just needed wis to guide me to were to start these cars have so much crammed into a small engine bay.
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Old Sep 23, 2022 | 06:15 PM
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That is a hell of a project. Nice job tackling it on your own and getting it done! I am not one to shy away from a project on my cars, but the most involved one I have done is a rear end gear swap on a Mustang GT I used to own years ago. I do believe most things are doable with the right tools and instructions, but this project seems daunting. Does the WIS provide that good of instructions to cover every step from start to finish? Do you have any professional background in wrenching on cars or just an avid enthusiast?

Again, nicely done.
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Old Sep 23, 2022 | 06:23 PM
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Originally Posted by SJGetsome
That is a hell of a project. Nice job tackling it on your own and getting it done! I am not one to shy away from a project on my cars, but the most involved one I have done is a rear end gear swap on a Mustang GT I used to own years ago. I do believe most things are doable with the right tools and instructions, but this project seems daunting. Does the WIS provide that good of instructions to cover every step from start to finish? Do you have any professional background in wrenching on cars or just an avid enthusiast?

Again, nicely done.
thanks! And I’ve worked on project cars since I was 15 haha so basic knowledge is there.

WIS does provide pretty straight forward instruction given I did cut some corners that I deemed easier to do so on removing the right Intercooler instead of both.

Last edited by Iridium.C63s; Sep 23, 2022 at 06:38 PM.
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Old Sep 23, 2022 | 09:33 PM
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you retimed the engine?
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Old Sep 24, 2022 | 05:38 AM
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Originally Posted by cls5504matic
you retimed the engine?
not needed. Just replaced the sensor. I had a feeling it was going to be the camshaft sprocket but it wasn’t. I bought all the tools for timing of the engine but did not use it after all.
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Old Mar 2, 2023 | 01:23 AM
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AAANNNNDDD WE'RE BACK! Getting P002177 & P001177 meaning both intake banks are deviating from specified values..

I've read extensively on these codes now and ill be removing the whole front end of the car again and diagnosing if its the cam sprockets or if it just needs either control valves or new chain tensioners.

I saw a YouTube video of this guy showing how it was the camshaft actuator is by rotating the crankshaft and when the control valve doesn't move its the camshaft sprocket. there's a pin inside that wears down one side and just causes issues.

again im getting rattle on start up when I don't use the car too often. (I drive this car normally some weekends but not all the time since its my dedicated "track car" / "Weekend car")

Ill be documenting this tear down better than the last with pictures, tools, and videos whenever possible.

Thanks! Hopefully this helps anyone else with this same issue.

Last edited by Iridium.C63s; Mar 2, 2023 at 01:27 AM.
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Old Mar 2, 2023 | 03:31 AM
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Keep us updated👍🏻👍🏻
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Old Mar 2, 2023 | 03:41 AM
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Also just a heads up I’m at roughly close to 130,000 miles already so this might be a new wear issue that’s on high mileage m177’s 🤘🏽

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Old Mar 2, 2023 | 05:20 PM
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Its a bit of work to remove them and like prior mentions the front end has to come off . Before you pull it off order the cooler grilles from Mercedes to protect them from rock impacts if you already haven't ....save yourself a headache later , trust me
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Old Mar 2, 2023 | 07:35 PM
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Originally Posted by C3504matic
Its a bit of work to remove them and like prior mentions the front end has to come off . Before you pull it off order the cooler grilles from Mercedes to protect them from rock impacts if you already haven't ....save yourself a headache later , trust me
I’ve replaced the front heat exchanger already due to rock chips and it comes with a protective grill from factory (CSF) haven’t had any issues from rocks ever since👍🏽

also, I didn’t know Mercedes offered them as well do you have a part number or key words to look for them? Thanks
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Old Mar 3, 2023 | 04:01 AM
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I’m at 42k miles currently no big issues yet (knock on wood) anything you’d recommend?
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Old Mar 3, 2023 | 06:36 AM
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Originally Posted by Iridium.C63s
Also just a heads up I’m at roughly close to 130,000 miles already so this might be a new wear issue that’s on high mileage m177’s 🤘🏽
Agree, haven’t seen this for M17x on this site yet.

Do you have oil in the harness connectors for the cam magnets or cam sensors?

“While you’re in there” have you considered replacing the vapor separators which have been reported on this site to fail (plugged) and cause rear main seal failure from excessive crankcase pressure?

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Old Mar 3, 2023 | 12:34 PM
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Originally Posted by LR63s
I’m at 42k miles currently no big issues yet (knock on wood) anything you’d recommend?
honestly just keep up with maintenance and enjoy the car haha
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Old Mar 3, 2023 | 12:36 PM
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Originally Posted by chassis
Agree, haven’t seen this for M17x on this site yet.

Do you have oil in the harness connectors for the cam magnets or cam sensors?

“While you’re in there” have you considered replacing the vapor separators which have been reported on this site to fail (plugged) and cause rear main seal failure from excessive crankcase pressure?

I haven’t checked if there’s oil on those harnesses. I’ll check it tho forsure.

and I didn’t know this was an issue? Can you send a link to this issue so I can check it out thanks!
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Old Mar 3, 2023 | 12:39 PM
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Originally Posted by Iridium.C63s
I haven’t checked if there’s oil on those harnesses. I’ll check it tho forsure.

and I didn’t know this was an issue? Can you send a link to this issue so I can check it out thanks!
Found the cam magnet harness on fcp for cheap:


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Old Mar 3, 2023 | 03:29 PM
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Originally Posted by Iridium.C63s
Found the cam magnet harness on fcp for cheap:


Strong recommend to buy the magnets and sensors at the dealer. Electrical parts = buy from dealer always.

Vapor separator / rear main seal issue: https://mbworld.org/forums/w213-amg/...r-failure.html
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Old Mar 5, 2023 | 01:40 AM
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Update: Sprockets coming in this Monday.

Hopefully I can work on the car id say a little after April. got a lot scheduled this month

but so far im going to finally install the Mac front camber bushing and see what else suspension components I need to replace.. might as well
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Old Apr 5, 2023 | 11:23 PM
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so just gonna make this thread my full maintenance blog..

Just changed out the oil/air separators seals. and an fyi both left and right seal are the same yet both have different part numbers. reason im throwing this in is my dealership didn't have the "driver side" seal and only the right at the moment I just bought it and its the same as the driver side.

and earlier in march I replaced the O-ring on the transmission oil cooler. pretty simple. just be sure to have "hydraulic oil stoppers" got them from amazon for cheap.




My nephew helping out Really wish I could cut all that pube looking hair off of his scalp lol terrible trend with the kids these days..
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Old Apr 5, 2023 | 11:26 PM
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Replaced oil/air separator seals:




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