CL recall




Mercedes Benz Recall on Models: CL215, CL216, S220, S221, and SL230
September 6, 2008
Make / Models : Model/Build Years:
MERCEDES BENZ / CL215 2001-2006
MERCEDES BENZ / CL216 2007-2008
MERCEDES BENZ / S220 2002-2006
MERCEDES BENZ / S221 2007
MERCEDES BENZ / SL230 2003-2007
Manufacturer : MERCEDES-BENZ USA, LLC. Mfr’s Report Date : AUG 01, 2008
NHTSA CAMPAIGN ID Number : 08V405000 N/A NHTSA Action Number: N/A
Component: SUSPENSION
Potential Number Of Units Affected : 4564
Summary: MERCEDES BENZ IS RECALLING 4,564 MY 2001-2006 CL-CLASS (MODEL 215), MY 2002-2006 S-CLASS (MODEL 220), MY 2003-2007 SL-CLASS (MODEL 230), MY 2007-2008 CL-CLASS (MODEL 216), AND MY 2007 S-CLASS (MODEL 221)PASSENGER VEHICLES EQUIPPED WITH ACTIVE BODY CONTROL (ABC) ACCELERATION SENSORS ON THE FRONT STRUTS. THESE SENSORS MEASURE ACCELERATION AROUND THE Z-AXIS OF THE VEHICLE AND ASSURE AN AUTOMATIC ADAPTATION OF THE FRONT STRUTS TO MAINTAIN A RELATIVELY LEVEL BODY POSITION. VARIATIONS IN THE SOLDERING PROCESS RESULTED IN SOLDERING POINTS ON THE BOARD OF THE ABC SENSORS WHICH MAY NOT BE WITHIN DESIGN TOLERANCES. SIGNALS FROM THE AFFECTED SENSORS MEASURING THE ACCELERATION MAY NOT BE ACCURATELY TRANSMITTED TO THE ENGINE CONTROL UNIT.
Consequence: A VARIATION IN THE TRANSMITTED VALUES BETWEEN AFFECTED AND UNAFFECTED SENSORS CAN RESULT IN ONE FRONT STRUT ADJUSTING TO A VALUE INDICATING BODY MOVEMENT WHILE ANOTHER STRUT DOES NOT ADJUST PRESENTING THE DRIVER WITH AN UNEVEN FRONT SUSPENSION. THIS CONDITION MAY LEAD TO UNEXPECTED BODY MOVEMENTS AT THE FRONT AXLE WHICH CAN ADVERSELY INFLUENCE THE VEHICLE’S DIRECTIONAL STABILITY AND COULD LEAD TO A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT AND REPLACE, IF NECESSARY, THE FRONT ABC SENSORS IN ALL POTENTIALLY AFFECTED VEHICLES. THE RECALL IS EXPECTED TO BEGIN DURING SEPTEMBER 2008. OWNERS MAY CONTACT MERCEDES-BENZ AT 1-800-367-6372.
Notes: CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION’S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.




I think the issue with the ABC pump could be solved if it had some type of electronic clutch that would deactivate if it sensed a sudden loss of pressure. Also, make all of the lines with either stainless reinforced hoses or solid lines. The standard hydraulic hoses are not durable enough and have a tendency to fail too often.
It would be nice if their was an aftermarket alternative so the ABC system could be removed all together like the SL65 Black. That way, there would be no issues and the car would still handle well. The ABC system is nice but it fails all too often.
The coil pack issue could be lessened if the packs could be changed individually instead of 6 at a time. Who designed a system that you have to replace an entire bank of coils packs if one goes bad???
Intercooler pump on the 65 and 600 could be solved by using one that is built better. They probably should have looked to the boating industry for a good pump: Johnson.
I think the issue with the ABC pump could be solved if it had some type of electronic clutch that would deactivate if it sensed a sudden loss of pressure. Also, make all of the lines with either stainless reinforced hoses or solid lines. The standard hydraulic hoses are not durable enough and have a tendency to fail too often.
It would be nice if their was an aftermarket alternative so the ABC system could be removed all together like the SL65 Black. That way, there would be no issues and the car would still handle well. The ABC system is nice but it fails all too often.
The coil pack issue could be lessened if the packs could be changed individually instead of 6 at a time. Who designed a system that you have to replace an entire bank of coils packs if one goes bad???
Intercooler pump on the 65 and 600 could be solved by using one that is built better. They probably should have looked to the boating industry for a good pump: Johnson.




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This is one of the best designed Mercedes out there and these problems are putting our values on the car in the tubes........! Does anyone agree! I just looked on ebay and seen a 2002 CL 500 go for 12k... WTF... This is crazy...
The value should drop a bit, but that much.... I don't think so.. All the problems are costing us value... This specific model should hold better if not the best value out of the entire mercedes line.
What year/model do you own? How many miles?
I was about to purchase a used CL65 but after reading all of the abc threads here and speaking with a service advisor, I have been scared off. I wish that there was some hard data on the frequency of abc system failure. The extended warranty covering the vehicle I was researching will not cover hoses.
My current plan is to wait until the '07 model year cars depreciate to under 50k. It appears that the abc was more reliable after 2006. Any advice from forum members about my findings?




Is it possible to freeze/prevent the stock ABC strut from adjusting? Like a spacer/clamp kind of thing?
On another note, Ive been following the extended oil change intervals and I hope I havent done any irreversable damage at this point. Im convinced now Im going back to the 4k intervals or so that I usually follow with my other synth oil cars. This was my first MB so I thought I should follow exactly what they said in the manual. Is the Mobil M1c253 filter good enough or should I look for something better.
Thanks all for the good input on this forum. Im new, but Ive been on a few and this one seems to have some really good info.
Alex
02 CL500





