CL-Class (W215) 2000-2006: CL 500, CL 600

"soft" brake rotors?

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Old 04-02-2009, 01:50 PM
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2004 CL600
"soft" brake rotors?

I took my 2004 CL600 in for it's first "B" service with 25,000 miles on the clock. The car was not put into service until August 2005 so my new car warranty is good until August of this year. The car has been very reliable and solid so far. To my shock the dealer told me I needed not only new front brake pads but rotors too as the originals were now "below minimum thickness".

I expressed some concern about excessive rotor wear for a car with so few miles. He told me the rotors were "made to be soft just like the performance tires" and they wear quickly. He asked if I was pleased with the brake performance, I am but I do not think I am getting a straight story here. Does anyone else have some insight on this issue?

The dealer also told me I needed new rear tires which did not surprise me
Old 04-02-2009, 03:30 PM
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Originally Posted by Inlitend1
I took my 2004 CL600 in for it's first "B" service with 25,000 miles on the clock. The car was not put into service until August 2005 so my new car warranty is good until August of this year. The car has been very reliable and solid so far. To my shock the dealer told me I needed not only new front brake pads but rotors too as the originals were now "below minimum thickness".

I expressed some concern about excessive rotor wear for a car with so few miles. He told me the rotors were "made to be soft just like the performance tires" and they wear quickly. He asked if I was pleased with the brake performance, I am but I do not think I am getting a straight story here. Does anyone else have some insight on this issue?

The dealer also told me I needed new rear tires which did not surprise me

i replaced the rotors at about 25K, they say you should replace them everytime you replace the brakes. i dont know if this is true. but they do wear our quickly. can anyone else confirm?
Old 04-02-2009, 06:27 PM
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I replaced mine as well. When I asked about turning the rotors, they asked if I was kidding. They said absolutely not. They replaced pads and rotors. But it was not as costly as I thought it was going to be.
Old 04-02-2009, 06:52 PM
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Why should rotors be replaced if they are not damaged?
I thought that's why we replace brake pads early, so we don't damage the rotors. MB put brake pad sensors on their cars just for that reason.
Rotors need replacing when they are damaged by seized calipers and/or extremely worn pads, or if they are warped for what ever reason.
Also, the rotors can be machined, but the dealership won't do it. Why? Because they will say the rotors will be "below the minimum thickness"!
Any independant can turn rotors for about $20 ea.
Old 04-02-2009, 07:14 PM
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Originally Posted by Ifari
Why should rotors be replaced if they are not damaged?
I thought that's why we replace brake pads early, so we don't damage the rotors. MB put brake pad sensors on their cars just for that reason.
Rotors need replacing when they are damaged by seized calipers and/or extremely worn pads, or if they are warped for what ever reason.
Also, the rotors can be machined, but the dealership won't do it. Why? Because they will say the rotors will be "below the minimum thickness"!
Any independant can turn rotors for about $20 ea.
Mercedes rotors should never be turned. It's your car, so you can hack at it anyway you want, but the OP and other posters have it right.

Mercedes rotors are softer than many others and are responsible for the unique braking feel and performance. Front rotors usually need replacement with pads on S or CL-class cars because of their weight. Rear rotors typically go every other pad replacement.

The rotor wear limit is important to observe. If the rotors are too thin they won't dissipate heat as quickly and hot spots will cause brake fade. Thin rotors can also cause caliper damage when, at the end of pad life, pistons are forced to move further out than their design limit.

Bottom line: if you don't believe the dealer is properly miking the rotor either demand to see the used ones or get a dealer you can trust. And if you accept that the rotors are past the MB limit but want to reuse them anyway, you're a fool.
Old 04-03-2009, 09:54 AM
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If you need to take therotor off to turn them anyway, why wouldn't you just replace them?
The labor is already there by taking the rotor off as it is.
Old 04-03-2009, 12:30 PM
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I would bet its got more to do with the pad compound than the rotor "hardness". Some pads are known to eat rotors up pretty quickly.
Old 04-03-2009, 12:35 PM
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Originally Posted by SickSpeedMonte
I would bet its got more to do with the pad compound than the rotor "hardness". Some pads are known to eat rotors up pretty quickly.
It's both. The rotors are definitely considered a maintenance item, and are priced relatively cheaply on most models for that reason.
Old 04-04-2009, 10:20 AM
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Originally Posted by whoover
Mercedes rotors should never be turned. It's your car, so you can hack at it anyway you want, but the OP and other posters have it right.

Mercedes rotors are softer than many others and are responsible for the unique braking feel and performance. Front rotors usually need replacement with pads on S or CL-class cars because of their weight. Rear rotors typically go every other pad replacement.

The rotor wear limit is important to observe. If the rotors are too thin they won't dissipate heat as quickly and hot spots will cause brake fade. Thin rotors can also cause caliper damage when, at the end of pad life, pistons are forced to move further out than their design limit.

Bottom line: if you don't believe the dealer is properly miking the rotor either demand to see the used ones or get a dealer you can trust. And if you accept that the rotors are past the MB limit but want to reuse them anyway, you're a fool.

'Hack'? I squeeze steel bigger than any car. This is not rocket science

I am not accepting they are past the limit. Why are they past the limit? When changing pads, one should always clean up the rotor surface, but dealers don't do this any more and instead replace rotors.

Why? More money and less work for them.

If you believe different, I've got some ocean front property in Saskatchewan for you.

It would be foolish to spend funds needlessly, when a clean-up of the surface by turning would do perfectly Ok until the pads needed changing again at a later date.

Again, MB puts sensors on the pads so they would be well within 'limits' to keep the calipers and rotors working effectively. This was a wise move by MB and it would have been just as wise to mention this fact at the dealer instead of silently accepting the reason they give for having rotors replaced at such short intervals.

If someone accepts a line of reasoning and is opposed, but says or does nothing at the moment and it then further costs them money....well....PT Barnum comes to mind.

Who feels it, knows it.
Old 04-05-2009, 01:47 AM
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If you were driving a Mustang or a Buick then yes turn the rotors.

Brake repairs - critical? Of course!


Mercedes brake rotors, unlike domestics, are built with minimal thicknesses to save weight - meaning they can't be "turned"; they must be replaced.


Mercedes brake rotors are also more sensitive to warping from heat, and overheated brakes are the second most common cause of failure (first is wear-and-tear).


And dont take it to Brakes Plus for gosh sakes.
Old 04-05-2009, 02:30 AM
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Originally Posted by whoover
Mercedes rotors should never be turned. It's your car, so you can hack at it anyway you want, but the OP and other posters have it right.

Mercedes rotors are softer than many others and are responsible for the unique braking feel and performance. Front rotors usually need replacement with pads on S or CL-class cars because of their weight. Rear rotors typically go every other pad replacement.

The rotor wear limit is important to observe. If the rotors are too thin they won't dissipate heat as quickly and hot spots will cause brake fade. Thin rotors can also cause caliper damage when, at the end of pad life, pistons are forced to move further out than their design limit.

Bottom line: if you don't believe the dealer is properly miking the rotor either demand to see the used ones or get a dealer you can trust. And if you accept that the rotors are past the MB limit but want to reuse them anyway, you're a fool.
To add: If the rotors are too thin they can also actually fracture (i.e. physically break apart into pieces).
Old 04-05-2009, 02:39 AM
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Originally Posted by Ifari
'Hack'? I squeeze steel bigger than any car. This is not rocket science

I am not accepting they are past the limit. Why are they past the limit? When changing pads, one should always clean up the rotor surface, but dealers don't do this any more and instead replace rotors.

Why? More money and less work for them.

If you believe different, I've got some ocean front property in Saskatchewan for you.

It would be foolish to spend funds needlessly, when a clean-up of the surface by turning would do perfectly Ok until the pads needed changing again at a later date.

Again, MB puts sensors on the pads so they would be well within 'limits' to keep the calipers and rotors working effectively. This was a wise move by MB and it would have been just as wise to mention this fact at the dealer instead of silently accepting the reason they give for having rotors replaced at such short intervals.

If someone accepts a line of reasoning and is opposed, but says or does nothing at the moment and it then further costs them money....well....PT Barnum comes to mind.

Who feels it, knows it.
You should watch this video on brakes at their minimum specs.
http://www.youtube.com/watch?v=wXpjBxD0Rhg
Old 04-05-2009, 10:16 AM
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Originally Posted by Ifari
'Hack'? I squeeze steel bigger than any car. This is not rocket science

I am not accepting they are past the limit. Why are they past the limit? When changing pads, one should always clean up the rotor surface, but dealers don't do this any more and instead replace rotors.

Why? More money and less work for them.

If you believe different, I've got some ocean front property in Saskatchewan for you.

It would be foolish to spend funds needlessly, when a clean-up of the surface by turning would do perfectly Ok until the pads needed changing again at a later date.

Again, MB puts sensors on the pads so they would be well within 'limits' to keep the calipers and rotors working effectively. This was a wise move by MB and it would have been just as wise to mention this fact at the dealer instead of silently accepting the reason they give for having rotors replaced at such short intervals.

If someone accepts a line of reasoning and is opposed, but says or does nothing at the moment and it then further costs them money....well....PT Barnum comes to mind.

Who feels it, knows it.
"Specs? We don't need no steenkin' specs." Good philosophy for maintaining a Mercedes.

Does "I squeeze steel bigger than any car" mean someting on your planet?
Old 04-05-2009, 07:15 PM
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It means I know what I am doing when it comes to steel!

Does anyone here know what the 'specs' are? It doesn't seem so to me.

Has anyone asked at the dealer? I'll bet not.

Also, I've turned the rotors on many cars, my MBs included and have had no problems.
Old 04-05-2009, 08:26 PM
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Originally Posted by Ifari
It means I know what I am doing when it comes to steel!

Does anyone here know what the 'specs' are? It doesn't seem so to me.

Has anyone asked at the dealer? I'll bet not.

Also, I've turned the rotors on many cars, my MBs included and have had no problems.
Everyone on this thread, except you it seems, knows that MB rotors have conservative wear specs. It is different for each model, but the max allowable decrease in thickness is normally about 2 mm. Furthermore, the "service limit" that a rotor reaches when a dealer must replace it is even more conservative. For example, a front rotor for a 2002 CLK55 is 32 mm thick new. It must be replaced when it has worn to 30 mm. A dealer must relace it if, during a pad change, it mics 30.4 mm.

An honest dealer mics rotors at every pad change and changes them when they're past the wear limit. This is often every pad change, or sometimes every other pad change. This is the way MB brakes are engineered.

As I have said, if the dealer changes rotors that have not exceeded their service limit you need a new dealer. If you ignore the service limit, you are a fool. Turning an MB rotor will always take off enough metal to exceed the service limit, which is why the factory, not the dealers, prohibit it.

Feel free to repair the brakes on your car anyway you like. Just don't do any friends any favors.
Old 04-09-2009, 01:11 PM
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2004 CL600
2 Front Pads $260, Quote for 2 Front Rotors $850

I kicked this off. Car has 25K on the clock. My dealer service technician observed "Front pads and rotors are below replacement thickness".

Question remains, do I really have to spend $1,100 + every time I need new brake pads or 25K miles? Seems excessive.

Is anyone out there affiliated with an MB dealer or the manufacturer that can weigh-in on this?

I am going to take the car to my local mechanic for a second look at this. I just bought some new 19" CL63 wheels with some fat Michelins so I don't spin the wheels quite as much on launch..
Old 04-09-2009, 09:35 PM
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Originally Posted by Inlitend1
I kicked this off. Car has 25K on the clock. My dealer service technician observed "Front pads and rotors are below replacement thickness".

Question remains, do I really have to spend $1,100 + every time I need new brake pads or 25K miles? Seems excessive.

Is anyone out there affiliated with an MB dealer or the manufacturer that can weigh-in on this?

I am going to take the car to my local mechanic for a second look at this. I just bought some new 19" CL63 wheels with some fat Michelins so I don't spin the wheels quite as much on launch..
I would expect $1100 for pads and rotors on a vehicle like that. I'd say every 25k seems excessive, but it largely depends on how the vehicle is used. And considering the car cost $100,000+ new repairs are commensurate with the cars cost.
Old 04-09-2009, 10:59 PM
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I have a 2003 CL600 and last July I had the front breaks, sensors and rotors replaced at the Dealership.

Parts 437.81
Supplies 11.01
LAb-Machanical 220.00
Tax 36.77
Total 705.59
Old 04-10-2009, 02:32 AM
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Originally Posted by Inlitend1
I kicked this off. Car has 25K on the clock. My dealer service technician observed "Front pads and rotors are below replacement thickness".

Question remains, do I really have to spend $1,100 + every time I need new brake pads or 25K miles? Seems excessive.

Is anyone out there affiliated with an MB dealer or the manufacturer that can weigh-in on this?

I am going to take the car to my local mechanic for a second look at this. I just bought some new 19" CL63 wheels with some fat Michelins so I don't spin the wheels quite as much on launch..
If it makes you feel any better, the AMG brakes are more than double that. I've heard anything from $2,500 to $3,200 for front brakes with rotors when my S65 needs brakes. I breathed a big sigh of relief when they "passed" at my last service, also about 25K miles. They're pretty massive so I guess they last longer, but they'll bite me soon.

BTW, S65/CL65 brakes will fit in your new wheels. If you want a huge increase in braking performance you could consider upgrading. No better time than when you need new rotors anyway. It's night and day with respect to the stock V12 brakes.
Old 04-10-2009, 08:54 AM
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2004 CL600
Will the current pistons & pads wrap around the larger AMG rotors?
Old 04-10-2009, 10:22 AM
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Originally Posted by Inlitend1
Will the current pistons & pads wrap around the larger AMG rotors?
No. The upgrade requires the AMG calipers. You might also need AMG stub axles on the front. If you post in the W220 subforum, Oxygen has upgraded his any has the details.

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