CLK-Class (W208) 1998-2002: CLK 200, CLK 230K, CLK 320, CLK 430 [Coupes & Cabriolets]

Brake Booster Hose & Check Valve

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Old Dec 27, 2006 | 02:29 PM
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2000 CLK430 Cabriolet
Brake Booster Hose & Check Valve

I need to replace the brake booster check valve, but the replacement part comes as an assembly with the entire vacuum hose. Does anyone know how to remove the brake booster vacuum hose from the intake manifold? The hose will not release by just pulling on it, and the manifold end is not easy to reach or even see for that matter. Thanks in advance.
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Old Apr 10, 2010 | 02:46 PM
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CLK 430 2002 C240 2002
Brake Booster Hose - Manifold

Did you ever get a response to this. My vacuum hose going into the bottom of the intake manifold as to be replaced.

Do you have to replace the entire manifold or can you replace just the hose.

thanks
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Old Apr 10, 2010 | 10:00 PM
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clk55 amg
to reaslse the hose, you need to push in two tabs then pull the hose out.
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Old Apr 10, 2010 | 11:55 PM
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CLK 430 2002 C240 2002
Intake Manifold vacuum line

Not sure If I was clear, the part I am having problems with is on the bottom of the manifold - there are no tabls there.
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Old Apr 11, 2010 | 09:17 AM
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take a pic so i can see it. I just replace mine, not sure if its the same.
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Old Apr 11, 2010 | 09:30 AM
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CLK 430 2002 C240 2002
Manifold vacuume line - see attached drawing.

Also see these links....

I think this company sells a replacement.

http://www.brinsonco.com/store/product107.html

http://www.brinsonco.com/store/page8.html


New question - are there special tools required to remove teh manifold - i.e. all the other hoses/lines coming in?

Is there anything special I need to be carefull about?

thanks.
Attached Thumbnails Brake Booster Hose & Check Valve-manifold-vacuum-hose.jpg  
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Old Apr 12, 2010 | 01:29 AM
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Any dealer can sell you that part. It's part number 0002760030 and has a dealer list of $15. Just looking at it, I don't see why the intake would have to be removed.
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Old May 7, 2014 | 08:12 PM
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CLK320 Cabrio 2001
Did the Brinsonco part ever work for you?

Originally Posted by jose.angeles
Also see these links....

I think this company sells a replacement.

http://www.brinsonco.com/store/product107.html

http://www.brinsonco.com/store/page8.html


New question - are there special tools required to remove teh manifold - i.e. all the other hoses/lines coming in?

Is there anything special I need to be carefull about?

thanks.
I am in the same predicament as you. I looked at the Brinsonco part and ordered it but i'm not sure it will work. Someone else told me that it will not allow the vacuum to build up in the chamber for reserve purposes. I found another company in Asia that sells a vacuum line with a barb on the end to seal it off. See below.



I have already purchased the new gaskets and MB sealant to replace the intake manifold after the repair. Does anyone know the torque requirements for the eight bolts?

Thank you!
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Old May 8, 2014 | 04:44 PM
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Everything I have seen shows that this part is not replaceable. It is a stupid point of failure for the entire manifold. See my thread about removal and cleaning of the manifold. I don't see how that part will attach or work. Maybe by drilling out the original fitting and then tapping a new fitting into the metal???

The second hose with barb might work, basically you are putting a splice connector into the piece of the hose that is stuck in the manifold. I would put some glue around it if it does fit.

Your best bet is to get a used manifold, take it apart and clean it thoroughly and be very careful not to damage the hose connection.

When I did this job, I cut off the hose at a few inches, coated it with the liquid plasti-dip, then spliced in some new MB vacuum hose to the original length.

I have a spare 430 manifold. $100 shipped to USA48 if anyone wants it.

Brand new manifold is about $1000, but might be worth it if you love the car and don't want to spend hours refurbishing a used manifold.

Last edited by jonUF02; May 8, 2014 at 04:46 PM.
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