CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

Project Chrome Dome.

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Old 10-19-2006, 12:22 AM
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Project Chrome Dome.

here's what it started as.


Just a little off the top please. Now I have went a little too far and decided to go for broke.
After diassembly, studying, cleaning, blueprinting, porting, smoothing, I have decided to go way over the top. How about a full haircut?
Getting close to test flight time.
Rich







Here's a link to the begining. https://mbworld.org/forums/showthrea...16#post1792216

Last edited by mbenzman; 10-19-2006 at 12:35 AM.
Old 10-19-2006, 12:45 AM
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Cee Fiddy Five
Is that...legal?

Good work, that looks really clean.
Old 10-19-2006, 09:01 AM
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2003 AMG SL55, 2002 AMG CLK55, 2002 AMG ML55, 2005 ML350, 1995 S320 LWB - totaled
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That is just beautiful!!!!
Old 10-20-2006, 08:17 AM
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Originally Posted by MercedesFTW
Is that...legal?

Good work, that looks really clean.
Not legal, may blind people. Time spent polishing this into a large piece of jewelery, may cause divorse. My dog has forgotten me already. But must have more power!!!
Rich
Old 10-20-2006, 08:20 AM
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Originally Posted by rsr911
That is just beautiful!!!!
Thanks. I guess you'll see it in person at the GTG here. It'll be on the dyno.
Rich
Old 10-20-2006, 08:41 AM
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2003 AMG SL55, 2002 AMG CLK55, 2002 AMG ML55, 2005 ML350, 1995 S320 LWB - totaled
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Originally Posted by mbenzman
Thanks. I guess you'll see it in person at the GTG here. It'll be on the dyno.
Rich
Yup, me too. See you there!!! I cant wait this is going to be such a great time.

If I leave mine behind will you polish my intake also..... PLEASE!!!

Owen
Old 10-20-2006, 12:23 PM
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2003 C-Class Sportcoupe
My mechanic did the same to his CLK430 Vortech Type C1. He spent a long time polishing the intake manifold and it looked great. But then, he told me it tarnished after a couple months. I'd go for broke too if the engine was dissassembled.
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Old 10-20-2006, 06:16 PM
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Holy Shiiiaaaat!! I had no idea his car looked like that under the hood! Josh does some really clean and great work huh?

Any idea how tarnished it got??
Old 10-21-2006, 09:13 AM
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Todays updated pictures.
Rich





Old 10-21-2006, 04:40 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Now this was all hand polished?
Old 10-22-2006, 12:24 AM
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Originally Posted by coolcarlskiC43
Now this was all hand polished?
Well I was hoping to have it done, but the metal fab shop that said they'd try to electropolish it didn't succeed, so here it is. Fully time consuming manual polishing.
The worst part is, I found some more mismatches so I have reshaped a lot of areas and haven't brought it completely back to full polish in these latest pics. Look at the earlier ones and you will notice. Notice all the magnesium shavings on the bench.
Rich
Old 10-22-2006, 10:12 AM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Can u do mines? That definitely looks like it will inc the hp Very smooth klean job. I can send you my mani. I have an extra.
Old 10-22-2006, 11:42 AM
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Originally Posted by coolcarlskiC43
Can u do mines? That definitely looks like it will inc the hp Very smooth klean job. I can send you my mani. I have an extra.
I second that
Old 10-22-2006, 01:36 PM
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Would you still want them done if it makes less power? LOL
Rich
Old 10-22-2006, 03:26 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by mbenzman
Would you still want them done if it makes less power? LOL
Rich
If it made less pwr,I'm surprised you're doing it for two of your cars!
Old 10-22-2006, 08:46 PM
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Here's My 500E M119 intake.








Rich

Last edited by mbenzman; 10-23-2006 at 08:36 AM.
Old 10-22-2006, 11:24 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Wow! The M119 intake is so much different. What would you say are the main differences?
Old 10-23-2006, 08:35 AM
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Originally Posted by coolcarlskiC43
Wow! The M119 intake is so much different. What would you say are the main differences?
Smooth finish, less surface area for heat transfer inside AND out, shinier to reflect heat, seperated the coolant passage from the intake as much as possible, port matched and opened it up a bunch. This manifold changed the beast, not one bit for the worst. It runs 100 degrees cooler! It lost 3.5 lbs during it's haircut. It even sounds different.
Rich

BTW, the burnout video is with 87 octane in the tank, A side benefit of the intake running way cooler, 87 octane even in the summer in Atlanta, This was a theory I had discussed in the shop and we had played with it before,. It wouldn't tolerate a full throttle run on 89 octane without the knock sensors shutting it down ABRUPTLY. That's how much different an engine this manifold created. The high octane requirement of the M119 is just a bandaid for the poor intake. LOL


Last edited by mbenzman; 10-23-2006 at 08:47 AM.
Old 10-23-2006, 08:40 AM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Well can you do this for me or what? Let me know! thanx! PM me a contact # if you want .
Old 10-23-2006, 10:37 AM
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Originally Posted by coolcarlskiC43
Well can you do this for me or what? Let me know! thanx! PM me a contact # if you want .
Yeh, but let's get this one to the dyno and drag strip first. This is the warmup round
Rich
Old 10-23-2006, 01:11 PM
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Originally Posted by coolcarlskiC43
Can u do mines? That definitely looks like it will inc the hp Very smooth klean job. I can send you my mani. I have an extra.
I am asked first!! Please see post #6
Old 10-23-2006, 01:49 PM
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Originally Posted by rsr911
I am asked first!! Please see post #6
You would be second and coolcarlskiC43 would be third. But, I have a few more details to work out and then, ultimately I have yet to finish this first one.
Do you have a spare amg 55 manifold?
Rich
Old 10-23-2006, 01:59 PM
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Wow, amazing work! I wish I had an intake manifold worth polishing. Have you considered having these parts clearcoat-powdercoated to protect them from tarnish and chemicals? I just had my 18's base/clear powdercoated and am very impressed.

Now I really miss my m119 400E
Old 10-23-2006, 02:47 PM
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Originally Posted by mbenzman
You would be second and coolcarlskiC43 would be third. But, I have a few more details to work out and then, ultimately I have yet to finish this first one.
Do you have a spare amg 55 manifold?
Rich
No I don't. I was joking....at first. After we see dyno numbers in Atlanta I may have to find one.....fast!!

-O
Old 10-23-2006, 04:27 PM
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Originally Posted by mbenzman
Well I was hoping to have it done, but the metal fab shop that said they'd try to electropolish it didn't succeed, so here it is. Fully time consuming manual polishing.
The worst part is, I found some more mismatches so I have reshaped a lot of areas and haven't brought it completely back to full polish in these latest pics. Look at the earlier ones and you will notice. Notice all the magnesium shavings on the bench.
Rich
What improvements did you make to the manifold, was it more like a nip here and a tuck there?


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