CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

Soft brake pedal and long travel 02 CLK55

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Old 08-11-2018, 08:21 PM
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2005 c230
Soft brake pedal and long travel 02 CLK55

2002 CLK55 very with 50k miles. Rotors and pads both are in near new condition (maybe 10k easy miles on them). Over the past year the brake pedal has gradually lost its firm feel and quick response when pressed. Goes down about halfway before braking seems to begin. However, when at a stoplight with foot on brake, the pedal doesn’t sink to floor like when I had a bad master cylinder on my old Jetta.
I’ve carefully flushed/bled the fluid fully (twice) using Motiv pressure bleeder and fresh Prestone Dot 4 fluid from sealed containers. Zero air bubbles.
No diagnostic codes stored when I scan with my Autel tool and no dashlights.
Suggestions on next troubleshooting steps?
thanks!
Old 08-13-2018, 04:55 PM
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My best guess would be the master cylinder. It may be on its way out, but still *kinda* working. I can't think of anything else that would give those symptoms except air or water in the brake lines.
Old 08-15-2018, 01:54 PM
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thanks. Had a mechanic friend check it out (briefly), and his opinion was that the brakes were "fine". He started the car, pumped the brakes a few times, held firm, noted that there was zero sinking. Asked me how the brakes were working, I told him fine. No pulling/grabbing, but just not a really firm pedal like in my 2006 E55. He Asked me if my concern was the somewhat long pedal travel. Told him yes, and the lack of firmness, both of which are present in my E55. He said in his opinion, difference is the EBC system in the E55 thats somewhat skewing my opinion of the CLK55 brakes. So for now, will leave alone.
Old 08-15-2018, 02:00 PM
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Interesting. I am in the same situation. The brakes on my 2002 CLK55 are mushy compared to my E55 (which are still mushy compared to my old C230, but that's another story). I was hoping that a fluid flush and bleed would help, but now I'm not so sure. I'll do it anyway when I put on new pads and see if it helps.
Old 08-15-2018, 02:41 PM
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2005 c230
yeah, its like night and day. My wife has a 2011 RX350 (totally different manufacturer, I get it) but even compared to that, my CLK's brakes are mushy. Only other thing that was suggested is a flush that includes activation of the ABS system (My autel Mk808 doesnt offer that function for the CLK, but I think it does for the E55) to ensure zero bubbles in the ABS unit. (altho I've read thats highly unlikely, unless you've allowed the system to go completely dry and/or you've just replaced the ABS unit).
Oh, i also found another thread that claims this can also be caused by having the caliper pistons pushed too far back into the caliper during a pad change, and a suggestion (that seemed to work for several posters) was to use some sort of shim (like an old used brake pad thats worn down to almost the backing) to use as a temp brake pad, install pad/caliper, get into car, depress brake to allow the piston to come out quite far (but not pop completely out), then remove those temp pads/backings, very carefully push the piston back into the caliper JUST enough to allow your actual brake pads to fit, then rebleed one last time.
For me/for now, I plan to live with it. I have a friend with a shop so in a few weeks I may rebleed using his computer to activate the ABS during the bleed
Old 09-02-2018, 09:19 AM
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CLK55 AMG
I recently bought a 2002 CLK55 AMG and have to add a +1 as I have exactly the same symptoms; long/soft pedal travel before the brakes grab. I'm coming from a long line of various BMWs so I'm used to a firm and responsive brake feel. The previous owner of my CLK just had the brakes professionally serviced before I bought the car so I was very surprised at the poor feel of the brakes. I am still planning on doing a brake bleed with a Motiv pressure bleeder to see if that sorts the problem but it's interesting to see quite a few people with exactly the same issue. I'll report back after the brake bleed.
Old 09-04-2018, 05:16 PM
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2001 CLK55,2003 CL55AMG
same mushy brakes here.. 02 clk55 70k miles. My wife wont even drive the car, which is fine with me
Old 09-10-2018, 04:20 PM
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2002 CLK 55 AMG cabriolet Eurocharged
Big brakes

Normal provided you are not adding fluid on a weekly basis.
big brakes are not always rock hard like a normal passanger car. As the rorors caliper and pads wear extra effort is required.
Quick brake check when entering the traffic signal will help.
Cheers Gator
forgot to mention loose wheel bearings will attribute to this phenomena.

Last edited by GatorMB; 09-10-2018 at 04:27 PM.
Old 09-13-2018, 01:44 PM
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2001 clk 55 amg
'01 CLK 55 here as well. Did a full fluid flush with new pads/rotors/Goodrich phantom stainless lines and am coming from a long line of BMW's (m3) as well. Was expecting it to be really firm. But it seems like it is pretty light and then grabs really hard. Vehicle virgins drove the CLK GTR and he said it was weird how the first 10% of brake application surprisingly doesn't do much and then really bites, could it just be that the clk 55 is similar to that?

Also, I just took it for a really nice run after swapping my tranny mount and it seems like if I REALLY got on the brake the wheels would lock up before ABS kicked in but I haven't taken it that far...

I plan to re bleed the front brakes as one of the nipples began to strip as I was tightening it and maybe a little air got in there. Anyone know the part numbers or where I could get the bleed nipples for front calipers? They're 7mm?

Thanks
Old 09-16-2018, 06:51 PM
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CLK 55 AMG
I found dry rot in the brake lines of my 2001 CLK55-you might consider brake line replacement.
Old 09-17-2018, 04:51 PM
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2001 clk 55 amg
Brake lines seem in pretty good condition. All new brake lines I feel like is something I definitely not want to do. I have the resovoir filled right below where max is printed and not directly at the arrow above max. Could that little difference in fluid in the resovoir make a difference in braking?
Old 09-17-2018, 05:23 PM
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2005 c230
No
Old 09-17-2018, 05:33 PM
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CLK 55 AMG
I wonder if Prestone dot 4 is up to OEM standards
Old 09-25-2018, 03:27 PM
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Originally Posted by tannat
I wonder if Prestone dot 4 is up to OEM standards
per the local Benz dealer, it's "fine", and when pressed, master tech said it meets the specs set forth by Benz for brake fluid. He said brakes are normal on my car. (followed up after this thread). Said I cant compare the SBC brakes on my e55 with these brakes.
Old 09-29-2018, 02:25 PM
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2002 CLK 55 AMG cabriolet Eurocharged
If anyone experiments to get a full time hard petal.

some master cylinders and clutch cylinders have a pushrod adjustment that corrects clearances in hydraulic travel.

I urge those that do not understand hydraulics and braking systems do not attempt.
Behind the master cylinder is the vacuume booster which has a push rod. Since we are all feeling this problem an adjustment might correct it.
Lengthen the pushrod in 1/4 increments until the pedal is medium.. The hydraulic system must recover for some time engine running to test each adjustment.
Too much adjustment will end up in cooked brakes and fire red rotors in normal driving. Caution is advised when working on brake booster push rod travel.
Theory only as I have never removed the master cylinder to inspect.

Gator
Old 10-01-2018, 12:07 PM
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2001 clk 55 amg
Hey guys quick question, my front caliper bleed screw was a bit stripped and I think I may have gotten some air in the line. Wondering if anyone knows the part number or where I can get a new front caliper bleed screw. Not having much luck online. 2001 CLK55 AMG thanks!!
Old 11-08-2018, 10:25 AM
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2001 Clk55 AMG
My take on this. The early AMG cars used ATE big 2 piston sliding calipers. The later AMG cars use fixed 4,6,8 piston Brembo calipers. A sliding caliper is usually going to have more slop in it.
If you want better brake pedal feel a swap to '05 clk55 brakes and steel braided lines will get you headed in the right direction.
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Old 01-30-2019, 10:11 PM
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Ha I was here to post a definite fix but was glad I scrolled through to see if gator nailed it and as I assumed he did.

Tighten your wheel bearings!!!!!!!

Man after spending all that time and $ on new rotors, pads and (primarily the phantom series brake lines) I was less than impressed. But while trying to tackle what was bs tire and balance issues figured I'd give it a shot and did the wheel bearings. Now I'm pretty impressed I mean they still kinda suck but it's funny to feel the dramatic change and what it should have been like 6k miles and 6 months later.

But tip, don't over tighten the hex screw on the clamp. I did and stripped it lol!!
Old 02-04-2019, 01:00 PM
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2002 CLK 55 AMG cabriolet Eurocharged
When installing new wheel bearings in the front an initial preload torque must be achieved to seat the bearing. followed by loosening the adjustment nut a bit.
Pack the bearing and hub with grease thoroughly.
2 more cents,
Cheers

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