In-Floor Scissor Lift DIY
Not having enough ceiling height for a full lift or room for a post-style lift, I decided to install a mid-height scissor lift. After much investigation, I chose the Atlas Kwik Bay 7000 lift because:
- it had good reviews (and later learned that the support people in Texas are awesome and the Canadian dealer is horrible!)
- it has 13 locking positions (this turns out to be quite important)
- it has a 7K lb capacity (adequate for my and my son's vehicles)
- it operates at 120 VAC
- when inset into the floor, still provides about 1M (39") of under-vehicle clearance
- has no middle elements to restrict center access
- has a 2 year warranty
- is moveable if it's not inset into the floor
- it can handle a variety of car sizes (I made my own cross-bar supports for wide vehicles)
Negatives:
- required a separate 30A 120 VAC service
- requires compressed air (85-120 psi) [I already had a compressor]
The lift parked under a 2016 C63 S (the wheel caps are off because it's prep'd for the track):
The first task was to cut the garage concrete floor. I rented a floor-cutting concrete saw and electric jack hammer to do this. Though you could cut the concrete then frame the lift-placement area to get the edges around the lift, I chose to cut to the lift edges and remove the dirt under the floor to get a 5" edge around the sunken lift-platform by "shoving" concrete into the dug-out area under the floor ... retaining forms were added that set the top level of the concrete for the bottom of the lift. I ordered a high-MPA (30 IIRC) concrete. We have a local "Yard At a Time" supplier that specializes in supplying up to 3-yard loads and we were able to chute the mix directly into the cutout area.
Concrete cut and dug-out:
... undercut, since we're pouring lower than the original floor (fortunately, the base is easy-to-dig sand):
Ready to pour concrete:
Concrete poured:
... and 1/2 floor re-finished (later applied an epoxy top-coat)
The next challenge was to move the >1K lb hoist over the cut-out area and lower it into place. The hoist has a pair of wheels that can be installed, after which the control-panel/pump/trolley assembly can be used to move the hoist. The strategy as to place the hoist beside the cut-out area, raise it onto some wood slats so it could slide, then use a trusty ol' screw jack (from a 1976 Toyota!) to slowly shove the hoist until it was behind, then over the cut-out.
... then jack up the rear of the hoist and remove the rear slide (it was set down onto a block under the center of the rear cross-member):
The real challenge was lowering the >1K lb hoist into place. I used 2 assistants "Jack" and "Jack" -- by alternately manipulating the height of the 2 jacks, I was able to lower each end of the hoist into place.
... the vertical scraps of wood are to prevent it from chipping the concrete:
... the side-handles on the ramp-end pieces were cut off to allow them to fit. Later I drilled a hole in each ramp-end piece and created a simple "hook with a handle" out of bent rod so I could lower the ramp-ends while the hoist was still fully lowered.
For a nicer finish (and much less crap falling into the "hoist pit"), I added custom-fit wood shims around the hoist (hey, I'm retired and this was during pandemic lock-down ... my wife was glad to not have me under-foot).
I used 3/8" plywood to cover the center area so, to ensure it could support vehicles driving over it, I placed various wood-block supports underneath it, in open areas around the hoist cross members.
I cut the handles on the control-panel/pump/trolley assembly to separate the control panel and mounted it onto the workbench located in front of the hoist stall. I also mounted inside pipes in the lower pump/trolley section so the handle could be reconnected if ever required.
C63 S on lift:
Next I made some jack-pads for the C43 and C63 S (which I had at that time). I used the rubber from an old concrete stamp-map I had left over from our patio/walkway project, many years back. The pads are a close fit so can be pushed up into the jack-pad receiver holes and will hang there while the hoist is raised. I also made some plywood "shim" pads of varying thicknesses which can be stacked to suit different vehicle clearances (to avoid losing lift height). Later I made a pad for the GTR ... unfortunately, there was not way to make it "stick" in place so raising the hoist under the GTR involves some "crawl, place lift block, raise hoist a bit, check lift-block placement" iterations (life is sooooo tough!).
A scissors-style lift does cover some under-vehicle areas, so I made a set of 4 "blocks" that I could lower the car tires onto to enable the lift to be lowered to allow access to the ramp-covered areas.
Since I can now sit up, underneath the cars, I modified my ol' "lay down" creeper:
... so it's now an adjustable sit-down creeper (later I rounded the top inside side edges [ouch]):
I also created a safety switch that turns off the garage-door opener when the top of the vehicle is raised such that the garage door would hit it if the door was opened. That took a bit of experimenting and "adjusting."
This is the normal "garage door can open" scenario:
And this is the "garage-door opener is deactivated" scenario:
Circuit diagram:
The wonderful whisker-switch I found on Amazon:
Some details, in case anyone else wants to create such a contraption:
The most recent issue was that the GTR, due to its dimensions and having a full set of TiKT brake-cooling ducts installed, has to be located within +/- 0.5" over the hoist (both front-to-back and side-to-side). Too far backward and the rear brake-cooling ducts will get crunched and too far forward and the ramp-end piece will rest against the front tires. To solve this, I added a set of 3 roof-mounted lasers that can be turned on when I enter the garage. I originally had these powered by the garage-door opener light socket but, when I replaced the 30+ year old opener with a newer one -- which operates at higher frequencies -- the opener remotes would not work with the lasers on due to RF interference.
The type of laser (search Amazon, 30 mw IIRC):
Laser pattern on floor (the light-grey square bars to the right are my DIY cross-bar supports that I lay across the ramps for my son's Jeep truck ... they have a wheel at each end so they can be easily rolled into place):
... and ON the (rain-dropped) GTR:
... and IN the GTR (Houston, the "eagle" has landed ... in position):
... how lucky was that "X marks the spot" positioning?! #;-))
Later, when the concrete had cured, I used anchor bolts to secure the bases of lift ... this was to prevent the lift from shifting, rather than any other requirement. I also installed a 120 VAC duplex outlet under each ramp-end piece in the lift "pit" ... this was done as an "extension cord" that is plugged into a GFI-protected outlet on the workbench. That way I have ready access to power at either side/end of the hoist, when under the car.
Last edited by user33; Aug 20, 2023 at 01:28 PM.
Trending Topics
Last edited by TheShockMaster; Dec 3, 2024 at 05:56 AM.
The Best of Mercedes & AMG
Once you have a convenient hoist, you'll find that you use it for things you may not thought of:
- applying PPF and/or a (refresh) ceramic coating (or wax, or whatever you use) to the lower panels on a vehicle
- washing all the black track-rubber marks of the lower part of the car after a track day (hey, every year after 70 it seems to get more 'n more difficult to "get down, crawl around 'n get up") #;-))
- working with "something" that's heavy and would benefit from being lifted so it can be worked on more easily -- e.g., large rototiller, friend's motorcycle and tent trailer, hand-made sloped extension curbs for 8' skylights, etc.
I'd guess I "do a lift" at least once a week, on the average. Nowhere near commercial-level use so I'm expecting it'll outlast me.
On an unrelated point, I notice your garage ceiling is wood planks. Doesn't your local building code require fire retardent drywall?
The house was built in the 1960s and the garage started out as a car-port structure followed by some adjacent add-on/out-buildings followed by add-on walls. The ceiling is (very nice and, today, expensive) old-world cedar tongue 'n groove planking. Yes, it would burn furiously, given the amount of oil in that old red cedar. I suspect that such code wasn't in effect when the garage was first enclosed.
Some of the previous construction was "done by idiots" -- $50 saved on flashing resulted in wood-rotted walls and placing untreated 2x4 wall base-plates on a no-curb concrete slab in rainy climate. As a result, I've replaced 4 significant wall sections (with proper curb, flashing, etc.) and done some adjacent add-ons. The wood ceiling was never mentioned during permits/inspections so I'm guessing it's allowed to persist, as long as I don't do any changes that directly impinges upon the ceiling structure.
Seems like a good excuse to avoid having an electric vehicle to park in the garage. ICE is cooler, anyway! #;-)) Maybe my safety subconscious was properly engaged when I was hanging the 5 fire extinguishers throughout the garage?
The house was built in the 1960s and the garage started out as a car-port structure followed by some adjacent add-on/out-buildings followed by add-on walls. The ceiling is (very nice and, today, expensive) old-world cedar tongue 'n groove planking. Yes, it would burn furiously, given the amount of oil in that old red cedar. I suspect that such code wasn't in effect when the garage was first enclosed.
Some of the previous construction was "done by idiots" -- $50 saved on flashing resulted in wood-rotted walls and placing untreated 2x4 wall base-plates on a no-curb concrete slab in rainy climate. As a result, I've replaced 4 significant wall sections (with proper curb, flashing, etc.) and done some adjacent add-ons. The wood ceiling was never mentioned during permits/inspections so I'm guessing it's allowed to persist, as long as I don't do any changes that directly impinges upon the ceiling structure.
Seems like a good excuse to avoid having an electric vehicle to park in the garage. ICE is cooler, anyway! #;-)) Maybe my safety subconscious was properly engaged when I was hanging the 5 fire extinguishers throughout the garage?
We built our house about 10 years ago. Building inspectors can be a PITA, but I've seen enough crazy DIY to appreciate their purpose.
Yeah, codes/inspectors can be a PITA, but you have to realize -- even though a particular requirement may not make sense in your specific situation -- that people likely suffered injury and/or died before that regulation was specified. I can handle that. When the electrical inspector reviewed my add-on wiring, he first commented "well I can tell this wasn't done by a pro (and I'm thinking 'oh no!'), it's far too neat a layout (whew!)." I used to design/build a lot of electronic "stuff" (in the 70s and 80s), so I acquired a "neatness counts" approach.
And it's not just the fact that you had the drawings but it was the pride and enthusiasm while reviewing them.
I am positively green with envy over this installation. I wish I had that ceiling height in my garage.
I just ordered a set of quickjacks this afternoon.




More importantly, the "Boss Lady" doesn't yell too loudly when she comes home and finds the garage door doesn't open ... though I do get an immediate phone call. #;-))
When our (very) old garage-door opener failed, earlier this year, I did consider changing to a roll-up door. However, I had multiple projects going so when I found an inexpensive exact replacement and "still in the box" new opener on Craigslist, I opted for that quick 'n easy swap.













