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E320 CDi mod

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Old 01-12-2011, 09:21 PM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
The first engine MOD in my 3.0 V6 will be removing the DPF filter, a very essencial MOD as it only makes dificult getting more power!!!

At the same time a ECU remap will be done, at first only with DPF turned off and some limiters rised up, just for start.
After some other intended engine MOD's, more power will come

Here is what is going in the place of the DPF:


Last edited by gaiex; 01-12-2011 at 09:25 PM.
Old 01-17-2011, 08:12 AM
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190 evoII replica
Nice dpf replacement!!

Where did you get that from as it doesn't look fabricated?

How is your wife's w203? I am still looking for a intercooler like the one you have on the w203 but i can't find one. :-(
Old 01-17-2011, 10:29 AM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by 190Benz
Nice dpf replacement!!

Where did you get that from as it doesn't look fabricated?

How is your wife's w203? I am still looking for a intercooler like the one you have on the w203 but i can't find one. :-(
The pipe is the OEM one from the CLK without DPF, I'm glad I didn't bought a new car, since newer ones all have DPF!

The intercooler you can get many universal ones from ebay...
Old 01-22-2011, 09:52 AM
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W211 e320 CDI
I have looked around all over the net and eBay and see that the only way to remove the catalyzer from the down pipe after the turbine is apparently to remove the stock pipe and take an air chisel to the catalyzer media. Does anyone just sell an aftermarket down pipe which has nothing in it?

Is there any way to turn off EGR without doing to full re-flash right now or setting off a warning light on the dash?

I want to do several mods in a specific order and watch data streams and egt and see what difference each change makes.

BTW, the generic eBay intercooler thought is interesting, I had no idea how cheap and plentiful intercoolers were now, this is the first turbo car I have modified in a decade and a half...added to wish list.


God, it has only been 4 days without my little CDI since the GF's BMW broke again...it feels like torture to drive my NSX now...how life changes you and old age creeps up from behind!

Last edited by Micah / AF1 Rac; 01-23-2011 at 10:32 AM.
Old 01-24-2011, 06:25 AM
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Originally Posted by gaiex
The pipe is the OEM one from the CLK without DPF, I'm glad I didn't bought a new car, since newer ones all have DPF!

The intercooler you can get many universal ones from ebay...
The wife and intercooler question was for Tuikku. Sorry for the missunderstanding.


I looked at some intercoolers on the web but i am not sure what would be the biggest size that fits. And how to mount the tubes for an OEM look.
Old 02-08-2011, 06:17 PM
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2005 G500
Hey Micah, good seeing you here. I'm on af1 as well and also getting an 06 CDI.
Old 02-09-2011, 08:12 AM
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S212 350cdi-4-matic `11 "AMG" // C207 350cdi ´10 "AMG"
Originally Posted by gaiex
The first engine MOD in my 3.0 V6 will be removing the DPF filter, a very essencial MOD as it only makes dificult getting more power!!!

At the same time a ECU remap will be done, at first only with DPF turned off and some limiters rised up, just for start.
After some other intended engine MOD's, more power will come

Here is what is going in the place of the DPF:

Do you have orginal part number that pipe?
Old 02-09-2011, 08:21 AM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by joskami
Do you have orginal part number that pipe?
There are 2 diameter available... for witch car do you want to install it?
Old 02-09-2011, 08:38 AM
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S212 350cdi-4-matic `11 "AMG" // C207 350cdi ´10 "AMG"
Originally Posted by gaiex
There are 2 diameter available... for witch car do you want to install it?
S211 320cdi v6 /2007
Old 02-09-2011, 08:42 AM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by joskami
S211 320cdi v6 /2007
If you want it for the w211 it's not the same pipe, that one is only for w203/w209.
The w211 is different but I think there should be a version without DPF, so there must be a pipe also.
I could look for it but I can make a mistake. If you want it its better to ask for it in you MB dealer. Let them choose
Old 02-12-2011, 01:50 PM
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2006 e320cdi
gutting the cat

on my 06 E320cdi i have taking evreything out from inside the cat with negative results, lost power, i have now removed and modified the cat internally 3 times to create more back pressure with very good results.
Old 02-12-2011, 02:29 PM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by kf8s
on my 06 E320cdi i have taking evreything out from inside the cat with negative results, lost power, i have now removed and modified the cat internally 3 times to create more back pressure with very good results.
Its better to remove the cat out and put a direct pipe and you keep your cat intact.
Old 02-12-2011, 05:35 PM
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2006 e320cdi
I have done that as well same results, cut the pipe out and modified the cat internally to create back pressure, I am happy now, a rocket ship.
Old 02-13-2011, 03:02 PM
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2006 E320 CDI 235 hp 420 ft tq
Originally Posted by kf8s
I have done that as well same results, cut the pipe out and modified the cat internally to create back pressure, I am happy now, a rocket ship.


Do you think if you had the ECU remapped ( Chipped ) it would have fixed the loss of power?
Old 02-13-2011, 06:42 PM
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2006 E320 CDi, 2008 3/4 Ton Suburban, 2007 "rice rickshaw" Accord 5 speed
Originally Posted by kf8s
I have done that as well same results, cut the pipe out and modified the cat internally to create back pressure, I am happy now, a rocket ship.
Why would hollowing out the catalytic convertor result in power loss? The old doctrine was the less restriction there is the more power you would create.

Secondly, are you located in the USA df8s? If so, who did you use to re-chip your computer?
Old 02-13-2011, 06:49 PM
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2006 E320 CDi, 2008 3/4 Ton Suburban, 2007 "rice rickshaw" Accord 5 speed
Originally Posted by 240D 3.0T
Um, the 3.2L CDI has more displacement per cylinder than the V8 so I doubt there will be any parts swapping gains there and the V6 is the same displacement pr cylinder.
240: from your reasoning we should be looking at MB diesels with 5 or even 4 cylinders (likely with larger individual cylinder capacity)?
Old 02-13-2011, 10:38 PM
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2006 e320cdi
Originally Posted by harkgar
Why would hollowing out the catalytic convertor result in power loss? The old doctrine was the less restriction there is the more power you would create.

Secondly, are you located in the USA df8s? If so, who did you use to re-chip your computer?
I am located in \canada.
my car has not been chipped yet, i am trying to get as many hp as i can before the ecu tuning, i want to tune the exhaust for better performance, and i am sure after the ecu tuning will be much better,

i should have taken some photos of the work i did to the empty cat,
directly under the inlet pipe in the cat i have welded a flat plate with a ridge in order to create back pressure yet free outing the turbo must have liked the signal from the plate creating an obstacle the power as increased by a lot, i have owned this car for two years now and i know the power, not only revs freely to over 4500 but its also very responsive from 1500 and up, before dint start pulling hard until 2200 and stopped pulling at around 3800, with some leg, i whent to a flat road last knight and tried runs 0to 100 i was getting a reading around 6.3 to 6.6, i think thats pretty good for not chipping it, this cat work is unbeliavable, i thing i have found something here.
Old 02-14-2011, 01:47 PM
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Can you post a pic of the mods you made to down pipe?
Old 02-14-2011, 01:54 PM
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2006 E320 CDI 235 hp 420 ft tq
That is a 100 Kph or 62 mph yes ?
Look out M5's
Old 02-21-2011, 10:17 PM
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06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by 2slowcdi
Micah / AF1 Rac
I had my CDI ECU remapped over in Fort Worth by a Upsolute dealer , I had run their program in a VW TDI for seven years with no problems.
But the program leaves the EGR alone and the top end is still 130mph in the CDI, but I have 34 hp and 51 ft lbs tq more now.
I have found a person in the DFW area that has a person that is remapping his TDI to run a intake and turbo that he is selling.
He is pushing around 260 hp out of his 1.9L 4cly, he told that the guy that programs the ECU for him can program any mods in.
I was at a TDI get together when I talked to him. I think I almost talked him into getting his wife a CDI.
I will find his business card with his web site and post it.

His web site is driverfire.com but it under construction so I called him one programer is on the west coast and sends him his own programs and he uploads them himself so I don't know how that will work. He did not get his wife ths CDI she got a new TDI.
He is going to call and let me know what can be done as far as the top end limiter and the EGR.
I take mine out on a track every once in a while and it would be nice to have a car that was at least as fast as my old TDI was.
If you want more you will have to reprograme TCU also. In US 320 CDI trany can handle 580 Nm or 428 lbf-ft before start slipping. Inmotion web site states that they can take the EGR and speed limiter away if you want.
Old 02-22-2011, 04:34 AM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by isstay
If you want more you will have to reprograme TCU also. In US 320 CDI trany can handle 580 Nm or 428 lbf-ft before start slipping. Inmotion web site states that they can take the EGR and speed limiter away if you want.
Only 580Nm!?
I know some 270cdi with 620Nm!
Old 02-22-2011, 12:50 PM
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06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by gaiex
Only 580Nm!?
I know some 270cdi with 620Nm!
It will hold for few months from the beginning probably... but the trany designation is what is been programed into it. Maybe if you flash TCU you can raise that limit, I don’t know how they limit it. Mine has W5A580 designation in EPC Specs, so is rated to 580 Nm. Look some of the 7 speed on different cars and they all say 700 Nm.
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Old 02-22-2011, 04:32 PM
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2006 E320 CDI 235 hp 420 ft tq
Originally Posted by isstay
If you want more you will have to reprograme TCU also. In US 320 CDI trany can handle 580 Nm or 428 lbf-ft before start slipping. Inmotion web site states that they can take the EGR and speed limiter away if you want.

I will be looking into the Inmotion web site.

I did not know about the transmission needing to be reprogramed but it makes sense.

Thank You for the Info !
Old 02-22-2011, 04:58 PM
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'08 CLK320CDI AMG// '13 E500 Coupe AMG// '17 E350d AMG
Originally Posted by isstay
It will hold for few months from the beginning probably... but the trany designation is what is been programed into it. Maybe if you flash TCU you can raise that limit, I don’t know how they limit it. Mine has W5A580 designation in EPC Specs, so is rated to 580 Nm. Look some of the 7 speed on different cars and they all say 700 Nm.
The car I know had zero transmission problems for the last 2 years!
Old 02-23-2011, 10:03 AM
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06 E320 CDI (GONE), 14 Jeep GC EcoDiesel, 01 Disco II (GONE), 09 BMW X3 3.0 Si Xdrive
Originally Posted by gaiex
The car I know had zero transmission problems for the last 2 years!
Is it 5 or 7 speed?
Maybe tuikku can clarify this?

Last edited by isstay; 02-23-2011 at 10:07 AM.


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