Rebuilding 2012 R350 Bluetec engine OM642
Few weeks back I purchased a 2012 R350 Bluetec with seized engine. The car has 96K and the owner described the seizure similar to other descriptions elsewhere on this forum. Driving on highway, hearing a knock from the engine and then stopped. The body and interior are in nice shape and I like challenges so next thing is to take the engine out and find out what happed. The weather in New York has been cold and the car does not fit in the garage so I have been delayed with engine removal. Just got few items off the engine.
I have the MB service manual but would like to get advice on few items:
I was told the engine can come out from the top with a engine hoist, is that correct?
If so, the radiator, radiator support, intercooler and front bumper should come off?
How easy is to get to the transmission bolts and engine mounts?
Where are engine lift points (if any)?
Any experience to ease the removal would be greatly appreciated.
Regards,
Renato
Thanks for the advice, already got the MB WIS. The manual is very detailed but somewhat hard to navigate, probably need to get used to it.
Any updates I should do on the engine to correct issues, like oil cooler seals? Is there a list somewhere on line with recommended updates for the engine?
Got all the connections off the engine and it's almost ready to come out.
Having difficulty taking off the exhaust and getting to some of the bell housing bolts.
There is a short piece of exhaust with the cat, does it come out with the engine? Looks hard to get the top connection next to the turbo.
Some of the transmission bolts that are on the top I cant reach, any tricks to this?
Thanks,
Renato




Wobble, or UV joint behind the socket and 3 feet of extensions .. give or take a foot.
Good luck.
For removing transmissions I prefer wobble extensions to swivels, since they don't flop around when you are trying to position them.
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Few weeks back I purchased a 2012 R350 Bluetec with seized engine. The car has 96K and the owner described the seizure similar to other descriptions elsewhere on this forum. Driving on highway, hearing a knock from the engine and then stopped. The body and interior are in nice shape and I like challenges so next thing is to take the engine out and find out what happed. The weather in New York has been cold and the car does not fit in the garage so I have been delayed with engine removal. Just got few items off the engine.
I have the MB service manual but would like to get advice on few items:
I was told the engine can come out from the top with a engine hoist, is that correct?
If so, the radiator, radiator support, intercooler and front bumper should come off?
How easy is to get to the transmission bolts and engine mounts?
Where are engine lift points (if any)?
Any experience to ease the removal would be greatly appreciated.
Regards,
Renato
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There is a very long thread on Grassroots Motorsports' website where a guy is rebuilding an R63 AMG engine, and he opted to drop the engine out the bottom, but he mentions several times that the he could have taken it out the top as well but that requires removing the radiator and part of the front sheet metal. The hood does have a service position, but I normally remove the hood when I'm pulling any engine, just to get a little extra room for the hoist and avoid any damage.
If you have the WIS, then the procedure will be documented in there in great detail.




Pulling the engine with good equipment is piece of cake. Disconnecting wire harness and fuel lines took me about 20 hr, but I was taking my time.
Pulling the engine with good equipment is piece of cake. Disconnecting wire harness and fuel lines took me about 20 hr, but I was taking my time.
Irish




I much prefer to drop them out the bottom, but my lift works better for that. Picture below is an E39 5 Series, but they're all the same; unbolt the subframe from the chassis, disconnect the wiring and then lift the car up with the lift, leaving the drivetrain on the floor.




My son works for high-end car dismantlers. They remove engines only via the bottom and having special tables to drop the engine, it sure can be done in couple of hours.
But they don't worry about putting the axle alignment back and they just cut the harness.
I am in process of transferring attachments from old engine to rebuild one. I found rebuild kit for turbo, new starter, idler pulley, cleaning intake flaps and EGR,
Good I don't have to go to work every day as just getting packages with parts take part of the day, not to mention dealing with stripped bolt heads on turbo.
Broke my square adapter trying to take old head off.




Turn out the small play I had is normal and my turbo was in pretty good shape.
But now good turbo is even better with new wearables and sot removed.



