OM642 EGR/intake cleaning
Has any one done it? What's the ideal spot to tap in? Ideally I'd like to get rid of the EGR system as I see it as the main culprit of diesel engine problems but for now, I'll remove the egr admission pipe and clean it following with a spray of the cleaner.
Has any one done it? What's the ideal spot to tap in? Ideally I'd like to get rid of the EGR system as I see it as the main culprit of diesel engine problems but for now, I'll remove the egr admission pipe and clean it following with a spray of the cleaner.
Im not sure which one is that.
And provide some info how to remove and what to use for cleaning.
Im not super mechanic but trying to take care of my ML.
Thank you.
When you remove the 3 bolts, it just pulls off. Clean it with brake cleaner, throttle body cleaner or acetone or whatever you got. Torque is 15N.m on those bolts to reimstall.
here's some pictures off the net...
Last edited by GoodByeHonda; Dec 5, 2017 at 08:48 PM.
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I should add that the pipe you're pointing out looks like that's the one but it's so much more thicker than on an E class OM642. At least that's what I can see from your picture.
Last edited by GoodByeHonda; Dec 6, 2017 at 04:21 PM.
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I should add that the pipe you're pointing out looks like that's the one but it's so much more thicker than on an E class OM642. At least that's what I can see from your picture.
- The pipe has bolts on each side of the pipe
- The pipe is only bolted down with those three in the front?
If the pipe is bolted down on the inside of the engine, below the other pipes, is it possible to remove it without removing those other pipes?
Additionally, do you have the part numbers for those gaskets?
Thanks for your help
On the side note: EGR valve it on another side, by the firewall. So maybe the right pipe is over there. No so sure.
I replaced all the gaskets, even the throtte body gaskets on each side.
fyi, you can use 8mm socket for E8 bolts. That's ONLY if you don't have a tall E set. (You'll need it for the left side 2 bolts that attach the pipe to the bracket)
looking at the state of my intakes, I should have just changed the oil cooler gasket. But it seems that we can utilize the muffler port to spray in Liqui Moly cleaner.
will work on adapter soon....




The deposit are definitely here, but others have more of them at 120k. My car drove 160k in TN and 20k in CA.
My plan is Hydrogen Carbon Cleaning...for an Hr...which is like Double time...then I'm going to add a Pre-Turbo Water-Meth in the future...and get a catch can for the PCV system.
That should keep it pretty clean after that...I'll report back ina week or 2 with the hydrogen cleaning results.




Funny, I just received an email today from Mr Stephen himself, along with two attachments for the intake/EGR cleaner.
Last edited by peter2772000; May 23, 2018 at 04:06 AM.
- The pipe has bolts on each side of the pipe
- The pipe is only bolted down with those three in the front?
If the pipe is bolted down on the inside of the engine, below the other pipes, is it possible to remove it without removing those other pipes?
Additionally, do you have the part numbers for those gaskets?
Thanks for your help
Funny, I just an email today from Mr Stephen himself, along with two attachments for the intake/EGR cleaner.




https://www.youtube.com/results?sear....20+EGR+Coking
Sorry, he'd included that in the email.
Last edited by peter2772000; May 23, 2018 at 04:10 AM.




I replaced all the gaskets, even the throtte body gaskets on each side.
fyi, you can use 8mm socket for E8 bolts. That's ONLY if you don't have a tall E set. (You'll need it for the left side 2 bolts that attach the pipe to the bracket)
looking at the state of my intakes, I should have just changed the oil cooler gasket. But it seems that we can utilize the muffler port to spray in Liqui Moly cleaner.
will work on adapter soon....
The below may help you:
"Mercedes has now started to recommend the EGR valve be cleaned every 40000 miles. Burnt oil clogs it. We found a way to really clean the EGR & the rest of the emission system. We took the Liqui Moly kit for cleaning the DPF, & modified it. We remove the sensor in the EGR pipe. We made an adapter that threads into the EGR pipe & connect it to the Liqui Moly gun in their DPF cleaning tool. We put BG 245 diesel fuel system cleaner into the gun & spray the BG 245 cleaner straight into the EGR pipe as the engine is running. The BG 245 really cuts through the crud in the EGR system & it cleans the DPF at the same time. The whole system is getting a serious cleaning. This is simple, once you make up all the adapters to make it work."



