W164 Cold Weather Starting



Basically useless car for the last two days!
Any suggestions on what to do?
Thanks!



Yes, all glow plugs are fine. I had a Mercedes mechanic look over the car and told him to fix everything.
Update!! -16°F right now and it started. I had the oil pan heater auto turn on at 3am so it was on for 4 hours when I went to start. Oil temp was 25°F so no worry about burning. Bad news, it threw a CEL code saying the oil temp was higher than the water temp. I hope that is one that will clear itself after time. The local parts shop dosen't clear codes anymore (O'Riley's).
Last edited by MudFoots; Dec 1, 2024 at 09:28 AM.
As far as codes go, that is one of the absolutely necessary tools for all owners of mercedes... well, really ANY car... that is more than warranty years old. A decent one is cheaper than your time to drive to the auto parts store to get the code read.
A CDI diesel should be able to start well into the single digits without any glow plugs. It may take a few seconds of cranking, it may smoke like a campfire for a minute, but it should start.
I'd check compression and fuel pressure.
Last edited by rapidoxidation; Dec 1, 2024 at 10:03 AM.



As far as codes go, that is one of the absolutely necessary tools for all owners of mercedes... well, really ANY car... that is more than warranty years old. A decent one is cheaper than your time to drive to the auto parts store to get the code read.
A CDI diesel should be able to start well into the single digits without any glow plugs. It may take a few seconds of cranking, it may smoke like a campfire for a minute, but it should start.
I'd check compression and fuel pressure.
Yeah, I need to get an OBD tool. I am just overwhelmed with all of the options and garbage that is difficult to weed through. Been lazy since O'Riley's is right here and they used to lend out a pretty decent code reader. I am thinking about getting a basic one today, just to read and clear standard codes. The extra MB codes make the costs and choices unbearable to pick; I don't have the $500 to buy the fancy ones.
Mine starts just fine in the single digits, it gets rough at about 0 and below -5F it takes multiple starts; yesterday took 10 starts. It has that auto crank thing, so it quits cranking after about 10 seconds on its own. The biggest issue is when it gets really cold overnight, -22 two nights ago and -11 last night. I have the heater setup to only be on for the coldest hours of the night, but I go to work early enough that it is still in the negatives when I have to leave for work.




The advanced SG3 can be had for about $240, when older SG2 are much cheaper, but also much harder to operate.
With hard start, I would start with basics.
-new air filter
-new fuel filter.
Monitoring scanner will tell you fuel pressures, what would point you in right direction.
Last edited by kajtek1; Dec 1, 2024 at 12:08 PM.
Lots of good scanners talked about in this thread for not a lot of cash.
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The advanced SG3 can be had for about $240, when older SG2 are much cheaper, but also much harder to operate.
With hard start, I would start with basics.
-new air filter
-new fuel filter.
Monitoring scanner will tell you fuel pressures, what would point you in right direction.
I just bought a scanner that is specifically for German automobiles called a . It has all of the features everyone says it needs and the reviews specifically say they had success on DPF and DEF system work. Thank you both for pressing me enough to finally pull the trigger after over a year of poaching (>.<). Hopefully the cold snap will go away and when the scanner comes on Thursday I can clear the code and put the heater away anyhow.
Current temp is -5*F at noon, car has been starting good all morning.
I guess its just a cold AF issue like the mechanic says! Unless you all have other ideas?
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Here's just one example at -22F:
A decent scanner will tell you what the sensor thinks the coolant temperature is. You can compare what it thinks to what the actual coolant temp is and go from there.



Here's just one example at -22F:
https://www.youtube.com/watch?v=DCC2IB6C09k

I am curious if his temperature report was extended or just a dip in the temp. Mine was at over 24 hours below zero F without attempting to start.
Oh!!! And he seems to be not in the US, so can probably get #1 diesel, which starts better at low temps.
Last edited by MudFoots; Dec 1, 2024 at 07:54 PM.
Might be worth a quick try, if you can find the right sensor to unplug.
Also: Always always ALWAYS add a diesel fuel additive to each and every tank of fuel. Personally, I've been using Power Service in the gray bottle since about 2001 and have literally had zero fuel related problems in 3 chevy trucks ('96 6.5L, '03 and '05 6.6L duramax and 3 benz diesels ('85 300D, 2005 E320 CDI, and my current ML350) when I use the additive. Two years ago, I neglected to add it to a couple sequential fillups in my '05 Duramax during a cold week of way sub-zero (like reliably 20 to 30 below) and paid the price via a waxed filter. The truck would start fine, but any real demand for fuel, even after warmed up, and the engine would be starved for fuel. Sure, the fuel stations should have winter diesel with the juice already added... but I like to roll my own in addition. A half gallon bottle of Power Service lives in my Chevy and my ML350 year round, with about a cup (8oz.) added with each and every fill up.
The '05 Duramax has 330K miles on it and starts like it is new. Injectors haven't been touched since I got the truck with 130K on it; can't say what happened before that. ML has just over 80K, owned since 50K.
Last edited by rapidoxidation; Dec 1, 2024 at 08:28 PM.


I am curious if his temperature report was extended or just a dip in the temp. Mine was at over 24 hours below zero F without attempting to start.
Oh!!! And he seems to be not in the US, so can probably get #1 diesel, which starts better at low temps.




I've never needed any additives to prevent jelling, except one time in the tractor, when I tried to start it in sub-freezing temperatures on fuel I probably bought in August.
The factory block heater is an inline unit.
Under normal operating conditions, since the oil cooler is water cooled, oil temp higher than coolant would be a sign of a big problem. I'm sure the code will clear on its own.



Scan tool findings
I looked into it with the tool a bit and got scared with the number of things the tool does. Decided I would ask you all if you know what that means. It is part of the ECM scan. Thoughts?



Or maybe it is relay 87 that controls the SAM that is switching late?
Last edited by MudFoots; Dec 5, 2024 at 10:15 PM.






W164 engine box
According to MB new relay p/n is 000 982 29 23
Last edited by MudFoots; Dec 7, 2024 at 07:59 PM.
pull the button out of the key fob socket
put in the key fob, turn the car to ON/RUN position without starting. Leave it there for a solid 10 seconds to let the relay activate and thusly the glow plugs can be allowed to do their job
Turn the key the rest of the way to "start"
Did it work?
Relays are dumb - nothing special
I personally haven't heard of this being a "known issue". If you need a new one - take it to your local parts store to match it up. There's nothing special about that relay where another brand wouldn't work just as well. Heck, that one isn't even German!Closely inspect the relay spades and where they plug into for corrosion.



