How To: Replace bad foam intake pipes... with metal ones
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1992 400E
How To: Replace bad foam intake pipes... with metal ones
The intake pipes on my project car looked like this...
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15cafdd9e9b00000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15c8d3f1f5800000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15dd954be6500000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
So I went to Home Depot and paid $10 for this..
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15cf6c5de3700000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15db9a33f9200000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
Pull the connectors off of each end of your foam piping...
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15c47199e2b00000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
Put one end inside of the headlight side connector and it will kind of "screw" into the connector. Next, push the connector back on the headlight intake part. It will look like this at this point.
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15c61871f9600000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
Bend the pipe up to the engine intake part and cut about 2.5" past the length you actually need to have a tight fit inside of the other connector. This stuff can be cut between seams with scissors or snips. After you cut it, push it inside the other connector that you pulled off of the engine side of the foam pipe and bend the pipe in such a way that allows you to push it on the engine intake side and it should look like this at this point and the extra length holds it in tight. No need for tape, although you could aplly a small amount of silicone inside the connectors before pushing the metal in if you are paranoid
Only downside is can absorb some heat and I could not find it in black.
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15c47aa1fa800000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15cf89f5f5a00000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
![](http://im1.shutterfly.com/media/47a2d725b3127ccef15c11209e3900000010O00AcNmThi4cOGoPbz4C/cC/f%3D0/ps%3D50/r%3D0/rx%3D550/ry%3D400/)
Worth a shot and it only costs $10 and took ten minutes![nix](https://mbworld.org/forums/images/smilies/nixweiss.gif)
Finally, throw out the garbage!!
So I went to Home Depot and paid $10 for this..
Pull the connectors off of each end of your foam piping...
Put one end inside of the headlight side connector and it will kind of "screw" into the connector. Next, push the connector back on the headlight intake part. It will look like this at this point.
Bend the pipe up to the engine intake part and cut about 2.5" past the length you actually need to have a tight fit inside of the other connector. This stuff can be cut between seams with scissors or snips. After you cut it, push it inside the other connector that you pulled off of the engine side of the foam pipe and bend the pipe in such a way that allows you to push it on the engine intake side and it should look like this at this point and the extra length holds it in tight. No need for tape, although you could aplly a small amount of silicone inside the connectors before pushing the metal in if you are paranoid
![Smilie](https://mbworld.org/forums/images/smilies/smile.gif)
Worth a shot and it only costs $10 and took ten minutes
![nix](https://mbworld.org/forums/images/smilies/nixweiss.gif)
Finally, throw out the garbage!!
Last edited by w124v8; 09-05-2012 at 12:47 AM. Reason: a
#3
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![thumbs](https://mbworld.org/forums/images/smilies/thumbsup.gif)
FWIW, the new style OE tubes are crazy expensive compared to what you paid for the Home Depot supplies.
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1992 400E
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97R129-01W163-94E320-93500E
Shouldn't it be padded to prevent engine heat from preheating the air going to the engine.
Did you noticed any change in your car's performance? fuel consumption?
It's a neat alternative; just curious about its effect.
Did you noticed any change in your car's performance? fuel consumption?
It's a neat alternative; just curious about its effect.
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1992 400E
![Big Grin](https://mbworld.org/forums/images/smilies/biggrin.gif)
![](http://www.nelsonracingengines.com/assets/galleries/341/6-69chevelle.jpg)
Last edited by w124v8; 09-06-2012 at 10:18 PM. Reason: add
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![thumbs](https://mbworld.org/forums/images/smilies/thumbsup.gif)
Last edited by w124v8; 09-06-2012 at 10:17 PM. Reason: aa
#9
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Yeah, I did my entire intake length in the r4 foam/foil, and then taped it over with heat-tape for HVAC ducting. I did the same for my entire airbox assembly as well.
Did it make a difference? Physics says yes, butt dyno says meh.
Did it make a difference? Physics says yes, butt dyno says meh.