w210 300td glow plugs
6 1/2 hours later
job done. first 5 plugs 35 minutes, the last 1 was seized in
, Oh yeah nothing special done, I used nearly a can of WD40 and patience, lots and lots of patience. the key to it is just don't rush and take your time.. Good luck . A lot of thanks to all that posted advice on how to get the manifold off and the pitfalls of rushing the job ... Thanks. Next job front suspension clunking so bushes and other bits.... It should be fun...
btw, upon removing the manifold I found out how much sooth and grease buildup there was because of the EGR system. Removing the EGR became my next project! It cannot be done on your 300TD however...
The .962 requires an electronic delete; search "E300 EGR Delete" and "Kartek" using advanced search features on Peachparts.com to learn how to do this.
Last edited by TMAllison; May 30, 2010 at 04:46 PM.
Mine's a 604.912 it only has a air-inlet-temperature-sensor like the 606.912 300Diesel.
The 300TurboDiesel has a MAF and needs an electronic delete indeed, the ECU checks EGR functioning by measuring airflow through the MAF with the EGR valve open vs closed...
new to all this techno speak I think the egr is the bit from the turbo pipe to the inlet manifold,
I didn't manage to get this off as someone had kindly nackered the allen bolt holding it in , so I had to undo the 4 torx bolts to the manifold from under neath, (actually wasn,t to difficult). got the inlet off to reveal to glow plugs.. when I get to the ball joints. bushes and drop links I'll hopefully post another success...
coxy
, very helpful as I tried to do it without taking the bumper off
, well we learn by our mistakes..
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1. Use lots of WD 40.
2. Take your time.
3. Be attentive when you break it lose then work it clockwise and counter clockwise a quarter turn or less to break any carbon/trash build up.
4. When you start to unscrew it, go slowly and if you notice any, I repeat any resistance, stop, saturate it with WD40 and let it cool down.
5. When you are unscrewing the plug the friction causes it to heat up enough to expand and it will get tight......saturate it with WD40 and give it time to cool down, you will find that it will start to turn again with less resistance.
6. As you are unscrewing it, again, besides letting it cool down, work it clockwise and counter clockwise a quarter turn or less to break any carbon/trash build up.
It took me about thirty (30) minutes to remove it but was sucessful.
Regards
Mark
markwattam@comcast.net
1. Take top cosmetic cover off first.
2. Take car out for a short run 5 miles
3. And when i've loosened the torx bolts on the inlet i use a drill with a bendy adaptor to remove the torx bolts quickly.
4. I have a (shallow) 10mm socket, standard 10 with paper wadding to make it shallow for the turbo inlet clip.
these things make it easier to get to the job.



