'99 E300TD won't start
on my tachometer in the service section appear the following error : "25 days" and service key
I don,t think the battery is dead beaucause i check it.Which would be the cause and what i can done myself to start the car?Thanks alot!
Check your battery voltage if you have a multimeter, or with ACC display(let us know which one as there is a difference in reading between the two).
Also turn on your interior light and check if they dim as you try to start the engine, if they do you simply need to charge/boost the battery.
SOV plug: With key on 2, voltage between 2 and 3 is 5V. On OFF 5V.
Resistance between 4 and 1 is 21.38 Ohms. With key OFF, 11.56.
Pins on SOV: Key ON, Voltage is 5V. Key OFF: 5V. Resistance: Key ON 0.0, Key OFF 0.0.
Timing camshafts and fuel delivery IP is spot-on. There is no air in fuel lines. Brand new battery fully charged. Codes P0380, P0180. Tried starting engine multiple times, solenoid is clicking, why does it not start? Any suggestions are much appreciated.
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P0380 Glow Plug/Heater Circuit "A" Malfunction -
P0180 – Fuel temperature sensor A -circuit malfunction
Temperature sensor would not affect engine start, but those engines need good preheating to start.
Did you check the GP relay? I recall it has a fuse in it.
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P0380 Glow Plug/Heater Circuit "A" Malfunction -
P0180 – Fuel temperature sensor A -circuit malfunction
Temperature sensor would not affect engine start, but those engines need good preheating to start.
Did you check the GP relay? I recall it has a fuse in it.
Additionally,although your hear the K40 relay, I would test by looking at the relay diagram, bla bla.
And watch out for folks trying to give you the mumbo jumbo run around!!





You should test resistance of each GP, what is easy on relay plug and confirm the relay supply power during no-start.
Other than that, you can try DIESEL starting fluid and see if the engine will fire.
Last edited by reknez; Oct 19, 2016 at 05:14 PM. Reason: correction




I made the mistake of using Viton orings once, that was like 12 years ago. Never again.
So you are not the first one making the mistake of fooling with fuel lines, instead of getting whole new set.
I made the mistake of using Viton orings once, that was like 12 years ago. Never again.
So you are not the first one making the mistake of fooling with fuel lines, instead of getting whole new set.




Have never heard about the test done on mechanical injectors, so that will be interesting.
Your injectors have 2 leak outlets to be connected in row, so you need to plug one outlet and hook up measuring device to the other one.
Have never heard about the test done on mechanical injectors, so that will be interesting.
Your injectors have 2 leak outlets to be connected in row, so you need to plug one outlet and hook up measuring device to the other one.




Last edited by reknez; Nov 8, 2016 at 05:15 AM. Reason: correction
What I hadn’t mentioned so far that I’m working with a brand new head. Had the pistons ground and checked prior to installing from the old to new head. Tested installed pistons with gasoline, no visible leakage in 24 hours. Timing of the IP was done with the tools as described in various publications. All is OK there.
Since then I performed a compression test on #1 cylinder, it tested around 100 psi, the air escaping through the exhaust. No bubbles in the cooling water. No water in oil (drained the oil). No detectable leaks around head gasket.
While cranking the engine to start a lot of smoke comes out of the intake ports. Occasionally it wants to start, and once actually did for about 3 seconds and died, must check fuel pressure?
Installed new K40 relay, S.O.V. and Timing chain.
Now, the puzzling part: Presently, #1 cylinder is at TD and the exhaust cam lobs at about 90 degrees that should indicate the exhaust valves are closed, but with the applied air escaping through the exhaust (the pipe that (with the IM installed) connects to the EGR. Why doesn’t the cylinder hold the pressure? 1.) Are the valves leaking? 2.) Are the exhaust lobes bearing on the tappets at 90 degrees? I appeal to all familiar with the subject to come forward with advice to get this beautiful car on the road again, thank you!
Last edited by reknez; Nov 14, 2016 at 09:58 AM. Reason: corrections



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