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'99 E300TD won't start

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Old Feb 25, 2012 | 03:50 AM
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'99 W210 E300TD, '04 ML 270 CDI, '94 C200 diesel
'99 E300TD won't start

Hello to everybody! Today i tried to start my E300TD after sitting about 3 months (from december 2011 till today - in that period of time i never start it) but the car wont start.All the stuffs work - lights, windows, electric seats etc, but the car won,t start on my tachometer in the service section appear the following error : "25 days" and service keyI don,t think the battery is dead beaucause i check it.Which would be the cause and what i can done myself to start the car?Thanks alot!
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Old Feb 25, 2012 | 06:59 AM
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W210 E300D
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Could you be a bit more specific please. Does it actually turn over(starter running) and fails to run, or it does nothing at all.
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Old Feb 25, 2012 | 07:33 AM
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'99 W210 E300TD, '04 ML 270 CDI, '94 C200 diesel
The starter work,it tried to start the engine but the engine don't start.
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Old Feb 25, 2012 | 07:35 AM
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Only the starter make some noise when it try to start the engine but the engine don't make any noise and don't start.I hope my explanation is ok.)
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Old Feb 25, 2012 | 04:53 PM
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W210 E300D
K, what kind of noise? Do you only hear the solenoid clicking? or does it actually spin the engine?

Check your battery voltage if you have a multimeter, or with ACC display(let us know which one as there is a difference in reading between the two).

Also turn on your interior light and check if they dim as you try to start the engine, if they do you simply need to charge/boost the battery.
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Old Mar 1, 2012 | 06:19 AM
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'99 W210 E300TD, '04 ML 270 CDI, '94 C200 diesel
This weekend i will try again to start the car with another battery.)
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Old Oct 16, 2016 | 10:26 AM
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Mercedes w210 300td
99 300td starting issues . . .

Engine won’t start, performed the following: IM is off. In addition to checking GP with multimeter I removed each plug, put a ground wire on and turned key on 2, all plugs glow. Opened pressure line on #1 injector, fuel is squirting out.
SOV plug: With key on 2, voltage between 2 and 3 is 5V. On OFF 5V.
Resistance between 4 and 1 is 21.38 Ohms. With key OFF, 11.56.
Pins on SOV: Key ON, Voltage is 5V. Key OFF: 5V. Resistance: Key ON 0.0, Key OFF 0.0.
Timing camshafts and fuel delivery IP is spot-on. There is no air in fuel lines. Brand new battery fully charged. Codes P0380, P0180. Tried starting engine multiple times, solenoid is clicking, why does it not start? Any suggestions are much appreciated.
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Old Oct 16, 2016 | 02:00 PM
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Here you go:
P0380 Glow Plug/Heater Circuit "A" Malfunction -
P0180 – Fuel temperature sensor A -circuit malfunction
Temperature sensor would not affect engine start, but those engines need good preheating to start.
Did you check the GP relay? I recall it has a fuse in it.
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Old Oct 17, 2016 | 08:34 AM
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As mentioned in my post, I removed the glow plugs, attached a ground wire and with the switch on 2 the glow plugs heated up very quickly. Wouldn't that indicate the system works or is there something else involved?
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Old Oct 17, 2016 | 08:38 AM
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Originally Posted by kajtek1
Here you go:
P0380 Glow Plug/Heater Circuit "A" Malfunction -
P0180 – Fuel temperature sensor A -circuit malfunction
Temperature sensor would not affect engine start, but those engines need good preheating to start.
Did you check the GP relay? I recall it has a fuse in it.
Somehow, my answer to your post separated. Please check it out. Many thanks.
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Old Oct 17, 2016 | 08:54 AM
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Originally Posted by Plutoe
If you want to go by the book, P0380 is a failure in pre glow module, P0180 is failure in fuel temperature sensor

Additionally,although your hear the K40 relay, I would test by looking at the relay diagram, bla bla.

And watch out for folks trying to give you the mumbo jumbo run around!!
I remember, in one of your posts you posted values at the SOV plug concerning resistance, something like 8.75 high. Compare that with mine would it indicate a faulty relay? I have no book for reference. As of glow plugs, I gave an answer to katjek1 I would appreciate you reading it.Thanks for all your help.
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Old Oct 17, 2016 | 11:42 AM
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1922 Ford Model T / no OBD
Originally Posted by reknez
As mentioned in my post, I removed the glow plugs, attached a ground wire and with the switch on 2 the glow plugs heated up very quickly. Wouldn't that indicate the system works or is there something else involved?
You also have "circuit malfunction" error, so it has to be something else involved.
You should test resistance of each GP, what is easy on relay plug and confirm the relay supply power during no-start.
Other than that, you can try DIESEL starting fluid and see if the engine will fire.
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Old Oct 17, 2016 | 05:27 PM
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1922 Ford Model T / no OBD
Logically, when the engine doesn't turn, that is starter problem, not starting problem.
Someone has problem with English comprehension.
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Old Oct 19, 2016 | 05:17 AM
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Mercedes w210 300td
Originally Posted by Plutoe
Car running??
Thanks Plutoe, removed all glow plugs and tested. I have 2 multimeters both of them showed a jumble of number, never stops at a specific point. Also checked relay and all seems to be as it should be as of what I read in other posts. To test, I connected the removed plugs and individually attached +/- leads turned key to 2. Supply current is 12.4V and the plug heated up within 5 seconds. The whole is a complete puzzle to me. Next, once I have an answer to the glow plugs-jumble I will reinstall the plugs, erase codes and start. As of cranking, I come to the same conclusion as katjek1.

Last edited by reknez; Oct 19, 2016 at 05:14 PM. Reason: correction
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Old Oct 20, 2016 | 11:17 AM
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This morning I erased the the fault codes, cranked engine, no start. Sprayed WD40 onto filter, still no go. What else is there left I should do. The only thing that comes to mind is compression but why should that be an issue? Looking forward to an answer.
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Old Oct 20, 2016 | 09:39 PM
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Did the GP light cycled the way it suppose to?
Do you see any air in clear tubings?
Did any errors come back?
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Old Oct 21, 2016 | 02:57 PM
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Originally Posted by kajtek1
Did the GP light cycled the way it suppose to?
Do you see any air in clear tubings?
Did any errors come back?
Thanks katjek1, the fault codes did not return. TheGP light cyles through the process. Clear fuel is squirting out of cyl. #1. As of air in the tubing I replaced all o-rings with Viton. However, I do see a line of tiny bubbles in line#6 while cranking. Measured resistance on SOV again it reads 1936 Ohms. As of line 6 it is a discharge line from the IP, so where would the bubbles originate? I much appreciate any help I can get.
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Old Oct 21, 2016 | 07:43 PM
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Think about it. You have air in return tubing, that works under the pressure, while in front of the system you have tubings working with vacuum.
I made the mistake of using Viton orings once, that was like 12 years ago. Never again.
So you are not the first one making the mistake of fooling with fuel lines, instead of getting whole new set.
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Old Oct 23, 2016 | 10:50 AM
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Originally Posted by kajtek1
Think about it. You have air in return tubing, that works under the pressure, while in front of the system you have tubings working with vacuum.
I made the mistake of using Viton orings once, that was like 12 years ago. Never again.
So you are not the first one making the mistake of fooling with fuel lines, instead of getting whole new set.
I removed tubing #6 between IP and filter, the one with tiny bubbles and replaced the aluminum washers on the IP side, the o-ring was already done. No more bubbles. A new phenomenon occurred, tubing #1 between thermostat and prefilter; the fuel, instead of filling the tube from the thermostat to the prefilter it reversed filling from the prefilter. I know what is going to be ask: since the question was raised in many forums why there is so much air in mentioned pipe, the general consensus is that it is normal. I also raised that question even though it never interfered with starting or running. Obviously, things are getting weirder by the minute; I desperately hope someone has an answer. Thanks in advance.
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Old Nov 6, 2016 | 03:11 PM
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Originally Posted by reknez
This morning I erased the the fault codes, cranked engine, no start. Sprayed WD40 onto filter, still no go. What else is there left I should do. The only thing that comes to mind is compression but why should that be an issue? Looking forward to an answer.
Engine still not run, I must take a leak down test. Of what I read, each cylinder has to be at the top. Please tell me how to do that.
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Old Nov 6, 2016 | 04:29 PM
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Leak tests come popular on cdi engines, where with electronic injectors can be good indication of injector shape.
Have never heard about the test done on mechanical injectors, so that will be interesting.
Your injectors have 2 leak outlets to be connected in row, so you need to plug one outlet and hook up measuring device to the other one.
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Old Nov 7, 2016 | 08:11 AM
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Originally Posted by kajtek1
Leak tests come popular on cdi engines, where with electronic injectors can be good indication of injector shape.
Have never heard about the test done on mechanical injectors, so that will be interesting.
Your injectors have 2 leak outlets to be connected in row, so you need to plug one outlet and hook up measuring device to the other one.
I don't won't to test injectors. What I need to know is leakage of the whole engine such as head gasket, pistons, intake/exhaust valves, etc.. Of what I read it involves placing each piston top center. Apparently, the numbers on the balancer are indicators for each piston specified in a workshop manual I do not have.
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Old Nov 7, 2016 | 11:12 AM
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Originally Posted by reknez
workshop manual I do not have.
http://www.w124-zone.com/downloads/M...W124/Main.html
now you do
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Old Nov 8, 2016 | 05:11 AM
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Very much appreciated, kajtek1, now I have something to follow. It's frustrating but confident all problems will be solved eventually with your help and other

Last edited by reknez; Nov 8, 2016 at 05:15 AM. Reason: correction
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Old Nov 12, 2016 | 09:21 AM
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What is wrong with my engine

In addition to post #7 I performed the following tests:
What I hadn’t mentioned so far that I’m working with a brand new head. Had the pistons ground and checked prior to installing from the old to new head. Tested installed pistons with gasoline, no visible leakage in 24 hours. Timing of the IP was done with the tools as described in various publications. All is OK there.
Since then I performed a compression test on #1 cylinder, it tested around 100 psi, the air escaping through the exhaust. No bubbles in the cooling water. No water in oil (drained the oil). No detectable leaks around head gasket.
While cranking the engine to start a lot of smoke comes out of the intake ports. Occasionally it wants to start, and once actually did for about 3 seconds and died, must check fuel pressure?
Installed new K40 relay, S.O.V. and Timing chain.
Now, the puzzling part: Presently, #1 cylinder is at TD and the exhaust cam lobs at about 90 degrees that should indicate the exhaust valves are closed, but with the applied air escaping through the exhaust (the pipe that (with the IM installed) connects to the EGR. Why doesn’t the cylinder hold the pressure? 1.) Are the valves leaking? 2.) Are the exhaust lobes bearing on the tappets at 90 degrees? I appeal to all familiar with the subject to come forward with advice to get this beautiful car on the road again, thank you!

Last edited by reknez; Nov 14, 2016 at 09:58 AM. Reason: corrections
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