Replace exhaust pipe gaskets, or weld it up?

I have a 2001 W210 with 166,000 miles, running very well, and plan to keep using it for at least another 5 years, or until the tranny gives out, whichever comes first. Had the tranny serviced at the dealer at 96,000, and it seems fine other than every once in a while a hard shift.
At 96,000, had a Remus muffler put in to replace a failing original muffler. Also had the Resonator removed.
For the past six months, the exhaust has been louder, and lately a lot louder. Took it into the little independent shop in Van Nuys where all the work had been done, and found that the flexible bend in the right pipe (before the secondary cat) has a little hole and the air is rushing out. $80 to fix that. Also, the gaskets on both pipes past the secondary cats, where the rear section of the exhaust bolts to the the front section using metal gaskets, are both loose. The mechanic says the gaskets need replacing... $40 for the pair. Not sure why he didn't tighten them to see if that works, cuz they're very loose, but I figure he knows what he's doing.
So, i asked... why is there a gasket there anyway? Why not just straight pipe it? He said b/c whenever engine or transmission work is done, they need to take the exhaust off, and it's easier to take the front half out instead of the entire exhaust system.
So... is there any advantage to removing the gaskets and straight welding in pipe? It only is $10 cheaper than replacing the gaskets, so my only interst is in avoiding future gasket failure or the joint needing to be tightened again. If not, I'll just have them replace the gaskets.
Last edited by DunninLA; Jun 28, 2012 at 06:40 PM.
Shops charge $$$$$ extra if they are forced to drop the full exhaust system.
roy@pelicanparts.com
.
If you are concerned by the possibility of them loosening again, you can ask the shop to use red lock-tight, or locking washers/nuts(whichever is appropriate). However loosening exhaust joints are usually a sign of excessive vibrations so you might want to look into your engine mounts.
Any suggestions?
I'm in Colorado if that matters...
Jim Bud
1-888-333-4642 x 314
kenny@pelicanparts.com
Mon-Fri 7:00a-5:00p Pacific time "California"
United States - Canada 1-888-280-7799
International 1-310-626-8765
exhaust pipe front right
MB# 2104908320
Roy@PelicanParts.com
.
Last edited by PelicanParts.com; Dec 10, 2012 at 02:11 PM.
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