Can I change the glowplugs on my E320 CDI?
They said there is a bad one and they want over $500 to replace it. They said part of the reason is that they have to remove the intake manifold and there is a lot of labor involved.
My question is: Can I do it myself?
I am very compotent at mechanics and was a diesel mechanic on big rigs for a dozen years. I have a lot of tools but no special "mercedes tools".
Also, is this a case of "While you are there, just replace them all"? or just replace the bad one?
Advice would be greatly appreciated. It is a 2005.

But the plugs may be tight, actually so tight that they break, the hexagon breaks off. You would then have to drill the rest of the plug off and that doesn't work well without very special tools.
There are different views about changing all or just one, I would change them all.
$500 is expensive if the plugs come out easily but if they break, 500 would be very cheap for the task.
First, dealer took care of it under warranty.
Second time I did it myself since the warranty was gone.
It took me 10 minutes.
You have to take engine cover off. The glowplugs are accessible, right in top of the engine.
30 sec with a tester to find the bad one.
Overall easy process.
I would say: try it first.
Good luck
for the factory WIS get the proper glow socket spray it down with kroil from kano labs and replace them all per the wis.$500 is insane and typical of the dealers.
Also, is this a case of "While you are there, just replace them all"? or just replace the bad one? It is a 2005.
Warranty:
(1) DTB P-B-15.20/66 JUL08 Check engine light illuminated with glow plug fault codes check the glow plug electrical line. If no fault found in wiring, replace all glow plugs.
(2) Long shot, is your vehicle within VIN range A530155 – A835762?
https://mbworld.org/forums/showpost....7&postcount=28
DIY
MB recommends replacing in sets (6): part #A0011595101 ($30 list / 24 net). Procedure: https://mbworld.org/forums/showpost....2&postcount=13 (WIS AR15.20-P-4111T Remove/install glow plugs)

Warranty:
(1) DTB P-B-15.20/66 JUL08 Check engine light illuminated with glow plug fault codes check the glow plug electrical line. If no fault found in wiring, replace all glow plugs.
(2) Long shot, is your vehicle within VIN range A530155 – A835762?
https://mbworld.org/forums/showpost....7&postcount=28
DIY
MB recommends replacing in sets (6): part #A0011595101 ($30 list / 24 net). Procedure: https://mbworld.org/forums/showpost....2&postcount=13 (WIS AR15.20-P-4111T Remove/install glow plugs)
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He mentioned one of the plugs was bad, I guess at this time we would know how it got fixed if he wanted to let us know, I doubt he has been waiting this long for the advice.
If it really was bad, I doubt he would have managed with $500 if doing it himself (it would need expensive tools worth more than $500).
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http://www.ebay.com/itm/Sprinter-Glow-Plug-Plier-/131208123506?pt=LH_DefaultDomain_0&hash=item1e8c9d1472#ht_44wt_1264
Could this be a wire problem and not a glow plug problem? I'll go ahead and measure the resistance on all of them and see if the #2 is really faulty.
Peter
Curiously, I traded a 1992 300TE for it in 2009 with 340,000+ miles on it. That car was stolen and turned up three weeks later with bullet holes in the dash. I assume during some illegal activities.
Oh, it also turned up with extras, (half a box of condoms).
2014 glow plug #2 failed and replaced
2015 glow plug #1 and #3 failed so I pulled all of them and put on anti-sieze
2016 glow plug #5 failed and replaced
2017 glow plug control module failed and replaced
2018 glow plug #6 failed and replaced
I also got some leaks around the fuel injector seals (copper washer looking things) that filled the injector holes with stinky diesel sludge. I used a face reamer to clean the seating surface and put new seals in. The seals are probably the least expensive thing Mercedes dealerships sell. Something like $0.20 each.
The car still runs so well at 230,000 miles, I just had the front repainted. Looks like new.

Peter











