E-Class (W211) 2003-2009

07 E350 PZEV Fuel Tank, Swap to Non PZEV Tank

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Aug 29, 2019 | 07:13 PM
  #1  
nhoj_yelbom's Avatar
Thread Starter
Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2006
Posts: 156
Likes: 25
07 E350 PZEV Fuel Tank, Swap to Non PZEV Tank

seen this question asked a bunch, has anyone done it? out of the pzev emissions warranty, want to know if the standard plastic tank with both fuel pumps accessible will work.
Reply
Old Aug 30, 2019 | 01:38 AM
  #2  
kajtek1's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Liked
Loved
 
Joined: Jan 2009
Posts: 9,224
Likes: 1,798
From: V E G A S
1922 Ford Model T / no OBD
Don't PZEV tanks have 15 years warranty?
Reply
Old Aug 30, 2019 | 10:47 AM
  #3  
nhoj_yelbom's Avatar
Thread Starter
Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2006
Posts: 156
Likes: 25
Originally Posted by kajtek1
Don't PZEV tanks have 15 years warranty?
Did you miss where i said out of warranty? Out by miles
Reply
Old Aug 30, 2019 | 03:27 PM
  #4  
cetialpha5's Avatar
MBWorld Fanatic!
10 Year Member
 
Joined: Feb 2014
Posts: 6,190
Likes: 1,550
From: MA
2008 E350 4Matic, 2011 E350 4matic
MB tends to replace the tank when there's a leak, but when it's out of warranty, people either replace just the fuel pump or use some RTV on the gasket to fix the leak.
Reply
Old Aug 30, 2019 | 04:04 PM
  #5  
nhoj_yelbom's Avatar
Thread Starter
Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2006
Posts: 156
Likes: 25
Originally Posted by cetialpha5
MB tends to replace the tank when there's a leak, but when it's out of warranty, people either replace just the fuel pump or use some RTV on the gasket to fix the leak.
There is no leak. The fuel pump is bad, normally needs new tank. I want to put a regular tank in it and delete the pos california tank that is not serviceable. PZEV car, if you dont know what that is your comment does not apply to this model
Reply
Old Aug 30, 2019 | 04:08 PM
  #6  
cetialpha5's Avatar
MBWorld Fanatic!
10 Year Member
 
Joined: Feb 2014
Posts: 6,190
Likes: 1,550
From: MA
2008 E350 4Matic, 2011 E350 4matic
Originally Posted by nhoj_yelbom
There is no leak. The fuel pump is bad, normally needs new tank. I want to put a regular tank in it and delete the pos california tank that is not serviceable. PZEV car, if you dont know what that is your comment does not apply to this model
Search the old threads. It comes up a lot.
Reply
Old Nov 23, 2019 | 10:50 PM
  #7  
dblock110's Avatar
Member
 
Joined: Feb 2009
Posts: 224
Likes: 4
C32 AMG
just went through the same exact situation on my 03 e55. was out of warranty by 45 days. I wanted to cry

I bought the $1000 FCP euro e55 fuel pump kit...and paid a private Benz shop to install it

imo this is your best option if you plan to keep the car more than a couple years
Reply
Old Nov 23, 2019 | 11:43 PM
  #8  
nhoj_yelbom's Avatar
Thread Starter
Member
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2006
Posts: 156
Likes: 25
Originally Posted by dblock110
just went through the same exact situation on my 03 e55. was out of warranty by 45 days. I wanted to cry

I bought the $1000 FCP euro e55 fuel pump kit...and paid a private Benz shop to install it

imo this is your best option if you plan to keep the car more than a couple years
PZEV cars you cant replace the Pump, has to have a whole fuel tank ^^^
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
Old Nov 24, 2019 | 02:11 AM
  #9  
cetialpha5's Avatar
MBWorld Fanatic!
10 Year Member
 
Joined: Feb 2014
Posts: 6,190
Likes: 1,550
From: MA
2008 E350 4Matic, 2011 E350 4matic
Originally Posted by dblock110
just went through the same exact situation on my 03 e55. was out of warranty by 45 days. I wanted to cry

I bought the $1000 FCP euro e55 fuel pump kit...and paid a private Benz shop to install it

imo this is your best option if you plan to keep the car more than a couple years
Keep your receipts and file a complaint with the NHTSA. Maybe if they get more complaints, they'll force a recall. It really shouldn't be an extended warranty.
Reply
Old Nov 25, 2019 | 06:38 AM
  #10  
dblock110's Avatar
Member
 
Joined: Feb 2009
Posts: 224
Likes: 4
C32 AMG
Originally Posted by nhoj_yelbom
PZEV cars you cant replace the Pump, has to have a whole fuel tank ^^^
oo dang. guess in some way I got lucky then lol

I put in the latest pzev sender and matching pump in my non pzev tank
Reply
Old Mar 31, 2020 | 09:58 PM
  #11  
Randy Engleman's Avatar
Newbie
 
Joined: Mar 2020
Posts: 3
Likes: 0
E 350 4matic
Originally Posted by nhoj_yelbom
seen this question asked a bunch, h
as anyone done it? out of the pzev emissions warranty, want to know if the standard plastic tank with both fuel pumps accessible will work.
Yes, I would like to switch over to a non pzev fuel tank in my Mercedes

Reply
Old Mar 31, 2020 | 10:11 PM
  #12  
Randy Engleman's Avatar
Newbie
 
Joined: Mar 2020
Posts: 3
Likes: 0
E 350 4matic
Pzev fuel tanks greed

Can I switch to a non pzev fuel tank in my Mercedes? And how?
Reply
Old Apr 22, 2020 | 09:49 PM
  #13  
Rais Katunadze's Avatar
Newbie
 
Joined: Apr 2020
Posts: 3
Likes: 0
2008 e350
Originally Posted by dblock110
just went through the same exact situation on my 03 e55. was out of warranty by 45 days. I wanted to cry

I bought the $1000 FCP euro e55 fuel pump kit...and paid a private Benz shop to install it

imo this is your best option if you plan to keep the car more than a couple years
could you please explain how you fixed your fuel pump in details, i ran into the same problem and I don’t wanna buy a fuel tank for $2000 plus labor.
Reply
Old Apr 27, 2020 | 06:38 AM
  #14  
dblock110's Avatar
Member
 
Joined: Feb 2009
Posts: 224
Likes: 4
C32 AMG
Originally Posted by Rais Katunadze
could you please explain how you fixed your fuel pump in details, i ran into the same problem and I don’t wanna buy a fuel tank for $2000 plus labor.
there are apparently two fuel tanks - pzev and non-pzev

I had an 2003 non-pzev tank to begin with.

fcp euro sells a $1000 fuel pump kit that gives you the left and right side assemblies. sender + pump i think.

https://www.fcpeuro.com/products/mercedes-fuel-pump-replacement-kit-genuine-mercedes-2714700000

you can only buy pzev-compatible internal assemblies now

the pzev internals (fuel pump+sender) are able to be installed in a non pzev tank. my shop was confused at first because a connection for pzev kinda just sit there unused but that is perfectly fine.

they put pzev intervals in my non pzev tank and all went back to normal. no leak no gas smell no burnt wiring harnesses anymore.

I paid kit + labor it was around $500 labor so $1500 total.

in later years Mercedes apparently switched to a pzev tank. this tank I have read is harder to deal with . I forget if you can just put the kit in the pzev version. I thought I read once the pzev tank needs to be replaced if something is wrong. but I am confused why you can't put the fcp euro kit into a pzev car ?

Is the pzev tank harder to access or something ?

in this thread further up someone even says "you can't replace the pump on a pzev car has to be the whole tank"I
i didn't have a pzev tank so I don't know why those people can't install the kit I got

can someone with pzev explain how/why the fcp euro kit doesn't work even tho the sender and pump in the kit are for pzev ?


Last edited by dblock110; Apr 27, 2020 at 06:54 AM.
Reply
Old Sep 19, 2020 | 10:18 PM
  #15  
Phenomenon T's Avatar
Newbie
 
Joined: Jan 2018
Posts: 2
Likes: 0
E350 W211
Very important question specially for this model (PZEV) in particular, late comment but I have to reply.
It took me to a deep diagnosis due to the (ECU) false flags, until I saw the (MPG) was starving at (7.5).
Wait a min it should be around (30).
On the other hand the (ECU) throwing codes for Rich Condition while the engine was starving, the actual reason for the (ECU) to decide for a rich condition was the high readings from the exhaust (O2 sensor) and that triggered the (ECU) codes, the fuel is being wasted from the exhaust and it was (poor condition) it turned out one of the pumps (the filter) was causing it by reversing the process and forcing (the sending) pump to send more fuel to waste due to the poor readings of the (MPG).
The polarity of the filter connection was reversed and the adaptor was not compatible with the pumps.
FYI, I've changed everything but the wire adaptor so keep it in mind the new pumps (adaptor/sequence) is different from (PZEV).
The Relay can be upgraded to +40 amps (optional).
Thanks to MBWorld members and the $10 wire adaptor the mission accomplished.
I hope this comment helps you.


If this type of malfunctions diagnosed wrong it could cost a lot in vain like the intake manifold for example.
Reply
Old Oct 27, 2023 | 10:32 PM
  #16  
Jayy909's Avatar
Newbie
 
Joined: Oct 2023
Posts: 1
Likes: 0
E350 07 mercedes-benz
Originally Posted by Randy Engleman
Can I switch to a non pzev fuel tank in my Mercedes? And how?
by chance did you get able to fix it
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 09:48 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE