Help with blind spot sensor replacement
Check 12:20 in video
https://youtu.be/1sCtQivTZCU




Currently waiting on parts as there is a global back order from the chip shortage. Soley disconnected mine since the issue has caused a widespread CAN Error in the car making it undrivable.
Upon getting home I scanned the car with my Icarsoft MBII and noted that I could communicate with the left rear radar module but not the right. The space where the modules sit is tight but I was able to remove both without removing the bumper. From there I swapped places with the modules and the problem moved, so that confirmed it was a bad module not wiring or something else. I had seen some other videos where people tried to clean them but I didn't have any luck with that. I was able to find a used part on ebay with nearly all matching numbers (the "Q#" didn't match up) and it was plug and play, no coding necessary. I sealed the cases with exterior caulking and put a decent layer of dielectric grease around the plugs to hopefully help seal out water. Others may wish to do this as a preventative measure rather than wait for an issue. This simple thing *may* strand you somewhere.
Message received trying to communicate with right rear.
I pried the case apart by gently prying around the seam with a utility razor
Looks like this chip is blown out
Sealed with caulking




I started getting "blind spot assist inoperative" message in the dash during a recent 400 mile road trip. The message started on day 1, coming and going as I drove. On day 2 it triggered more warning messages, and basically all safety systems and traction control became inoperative, but the car still drove normally. After sitting a few hours and restarting all but the initial message went away and the car drove normally.
Upon getting home I scanned the car with my Icarsoft MBII and noted that I could communicate with the left rear radar module but not the right. The space where the modules sit is tight but I was able to remove both without removing the bumper. From there I swapped places with the modules and the problem moved, so that confirmed it was a bad module not wiring or something else. I had seen some other videos where people tried to clean them but I didn't have any luck with that. I was able to find a used part on ebay with nearly all matching numbers (the "Q#" didn't match up) and it was plug and play, no coding necessary. I sealed the cases with exterior caulking and put a decent layer of dielectric grease around the plugs to hopefully help seal out water. Others may wish to do this as a preventative measure rather than wait for an issue. This simple thing *may* strand you somewhere.
.../...
Sealed with caulking
The one thing I suggest you should finish is the silicone job.
The case top and bottom are perfectly thermo sealed together. A doubled up seal all around can't hurt anything.
The original water penetration is by capillarity through the wiring harness connector seals.
Last edited by CaliBenzDriver; Mar 20, 2023 at 10:11 PM.




Thanks @up_too_late for providing us with investigation pictures. You get taylored inputs!
So here is what we have:
connector area is 100% saturated
Connector pins are fully/partially oxidized
unsoldered connector 😳
In conclusion, you should reseal all your exposed "waterproof" connectors.
> Plan B:
If water doesn't get your radars now, solderless and vibrations eventually will.
It is possible to simply disconnect a radar module if it's actively messing up the whole CAN-B string.

Last edited by CaliBenzDriver; Mar 21, 2023 at 02:28 AM.
VIN is WDDHF9BB2EA941414 if anyone can assist.
The Best of Mercedes & AMG
https://www.oemvehicleparts.com/oem-...sensor-9058104
https://www.oemvehicleparts.com/oem-...ess-2125403300
While I was trying to get the sensor out for a look-c, without luck, I decided to trace the wire and maybe unplug it elsewhere, or just cut the F'er, and that's when I found the actual problem. F'in Rats chewed the harness! The harness on mine sits just above and aft from the bumper, the actual steel bumper, so it looks like the Rat was on the bumper and, oh look, a wire right here at head height for me to destroy for no reason. So the ******* chewed about 24" of it, which was about the length that was conveniently positioned for the little F'er. I guess, judging from what must have taken a log time based on the damage, the wire must be tasty to Rats? So add that to the list of things that can cause this sensor to fail...
AutoZone ran diagnostics and got these DTC codes:P0562 system low voltage, power supply too low;
U042900 implausible data received from steering column:
U0426 Start Enable Signal not issued by Drive Authorization System:
U015531 Comm w Instrument cluster has a malfunction. Signal is not present.
ABS C028300 &C02A400 undervoltage detected;
C078200 CAN msg from Contriol Unit ‘N68 (Electric Power Steering Unit’ is faulty;
C067A00 & C067C00 there is an internal fault in Control Unit
Thanks guys!!!




AutoZone ran diagnostics and got these DTC codes:P0562 system low voltage, power supply too low;
U042900 implausible data received from steering column:
U0426 Start Enable Signal not issued by Drive
Authorization System:
U015531 Comm w Instrument cluster has a malfunction. Signal is not present.
ABS C028300 &C02A400 undervoltage detected;
C078200 CAN msg from Contriol Unit ‘N68 (Electric Power Steering Unit’ is faulty;
C067A00 & C067C00 there is an internal fault in Control Unit
Thanks guys!!!

Your list of faults shows how they are nested by nature. One helps creates the next.
Thus the KEY TO SUCCEED IS ALWAYS TO FIND ROOT CAUSE.
Rain soaked radars can be unplugged for chaos relief.
Take 5mn to spread RTV to seal your harness-connectors.
Buy your own scanner

Last edited by CaliBenzDriver; Nov 11, 2023 at 05:45 PM.
Also, just checked the links t.kelley provided for parts purchase (albeit for different model than my W166 2015 ML350) and the modules are $300-500 and the sensors are $80-100. So I dont want to buy a part I cannot even access.
Thanks in advance
Last edited by RatherBeSailing; Nov 14, 2023 at 09:41 AM. Reason: To add title




Also, just checked the links t.kelley provided for parts purchase (albeit for different model than my W166 2015 ML350) and the modules are $300-500 and the sensors are $80-100. So I dont want to buy a part I cannot even access.
Thanks in advance
corner medium range radar module (not my pic)
I dono about coinsized units.









Other candidates for proper harness waterproofing are located upfront (bumper /radars/temp; engine; steering) and under carriage with the tranny Intelligent Shifter Module connector (ISM: "Proceed to workshop without shifting...") located the lowest near muffler and the main single GND Strap.
It's low priority maintenance until it acts up.

Filled the plug and socket with silicone grease, plugged 'em in and haven't looked back. Don't have to... There's a blind spot sensor there!

(kidding... I always use blinkers, mirrors, and shoulder glances prior to lane changes)
Last edited by rapidoxidation; Dec 19, 2024 at 04:40 PM.




Last edited by CaliBenzDriver; Dec 19, 2024 at 05:57 PM.




You could seal where the male connector end meats female end... personally I did not. There is a ribbed seal in there that works well.
Soaking pins into a bed of silicone grease: I do not.
I keep silicone (grease or sealant) away from Mercedes electrical connections.
Silicone is dielectric you don't want to interfere with normal connectivity.
(Silicone gel can be beneficial to protect heavy duty connections that can establish contact. Here females springiness is light duty).
Last edited by CaliBenzDriver; Dec 19, 2024 at 08:54 PM.








