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Sharing what I made - Free STL for 3D Printed Cup Holder Phone Insert 2010-2011

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Old Apr 5, 2022 | 11:04 AM
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Sharing what I made - Free STL for 3D Printed Cup Holder Phone Insert 2010-2011

Thank you for your support with my new-to-me 2010 W212! Here's a small way I can give back.

I created this cup holder insert that holds my phone at a better angle than just laying it inside the cup holder itself. It works both vertical and horizontal. The car's cover can still be closed with this in place. I wasn't quite ambitious enough to replace the entire two-cup mechanism.

If you have access to a 3D printer you can print one for yourself. You can get a copy of the STL file on thingiverse:
https://www.thingiverse.com/thing:5340998

I can print a few extra and send them out at my shipping cost. My time cost is already sunk into the one I have. It takes a minute of my time to print (and letting it go on its own for four hours) Materials cost is negligible. I'm not yet going for looks so I'm not yet making an acetone vapor bath to clean it up and make it all shiny.

I printed this one in ABS plastic since a car's interior can get very hot in the summer. PETG might work as well. Avoid PLA, TPU, or others with a low glass transition temperature.






Last edited by RWagz; Apr 5, 2022 at 11:06 AM.
Old Apr 5, 2022 | 11:11 AM
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I would gladly buy one from you! My phone flops all around and Im not a big fan of the holders that attach to the vents.

Chris
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Old Apr 5, 2022 | 11:29 AM
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Originally Posted by badbenz94
I would gladly buy one from you! My phone flops all around and Im not a big fan of the holders that attach to the vents.

Chris
i as well!
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Old Apr 5, 2022 | 12:10 PM
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Now THAT is CLEVER!!!! Well Done. Thanks.

For those unfamiliar with 3-D printing, call your local library to ask if they have 3D printing available.

Download the .stl file to your computer or phone, and take/send it to that library. (Ask them how to submit it... Many libraries have on-line forms and you simply attach the file)

Much cheaper than RWagz shipping one to you. I've already ordered mine (at 11:20am, just 10-minutes after reading this thread).

Last edited by DFWdude; Apr 5, 2022 at 12:26 PM.
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Old Apr 5, 2022 | 12:32 PM
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Have you tested it? How does it hold up to bumps while driving? Will the phone pop out?
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Old Apr 5, 2022 | 12:34 PM
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Originally Posted by Zynthe
Have you tested it? How does it hold up to bumps while driving? Will the phone pop out?
Are you looking a gift horse in the mouth?

Not sure how any device like this can hold every phone type, size and shape perfectly. The Fact that it allows the console lid to be closed with it in place is reason enough to try one.

Last edited by DFWdude; Apr 5, 2022 at 12:37 PM.
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Old Apr 5, 2022 | 12:42 PM
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Originally Posted by DFWdude
Now THAT is CLEVER!!!! Well Done. Thanks.

For those unfamiliar with 3-D printing, call your local library to ask if they have 3D printing available.

Download the .stl file to your computer or phone, and take/send it to that library. (Ask them how to submit it... Many libraries have on-line forms and you simply attach the file)

Much cheaper than RWagz shipping one to you. I've already ordered mine (at 11:20am, just 10-minutes after reading this thread).
This is a great idea. Be sure they use either PETG or ABS. PLA is the most common filament and it will deform in the summer heat.

I have house numbers I printed with PETG and they look unaffected by being outside for over two years.
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Old Apr 5, 2022 | 12:43 PM
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Originally Posted by Zynthe
Have you tested it? How does it hold up to bumps while driving? Will the phone pop out?
I have a rubberized iphone case so it isn't going anywhere.
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Old Apr 5, 2022 | 12:44 PM
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Originally Posted by badbenz94
I would gladly buy one from you! My phone flops all around and Im not a big fan of the holders that attach to the vents.

Chris
I'll see what USPS first class postage costs. That's about the easiest way to get to those interested. I'm glad to do my part to help the community here.
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Old Apr 5, 2022 | 12:55 PM
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Originally Posted by RWagz
I'll see what USPS first class postage costs. That's about the easiest way to get to those interested. I'm glad to do my part to help the community here.
For 10% in-fill, how much does one of these weigh (in grams)?

My guess is it will cost more to ship than it does to make the part. My local library charges only the cost of the filament (10¢ per gram).
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Old Apr 5, 2022 | 01:52 PM
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Originally Posted by DFWdude
Are you looking a gift horse in the mouth?

Not sure how any device like this can hold every phone type, size and shape perfectly. The Fact that it allows the console lid to be closed with it in place is reason enough to try one.
Im asking about real world experience with the printed item. Not sure how you got where you got. Im not hating it in anyway, just wanted to see if the phone bounces and unhinges when driving.
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Old Apr 5, 2022 | 02:51 PM
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Originally Posted by Zynthe
Im asking about real world experience with the printed item. Not sure how you got where you got. Im not hating it in anyway, just wanted to see if the phone bounces and unhinges when driving.
I know you're not hating on it. My considerable experience with 3D printing tells me this item will cost next to nothing to produce at the local library... for comparison just a fraction of the cost of a multi-adjustable Weathertech Cup holder (and none of the waste). So, I would not expect it to be everything to everybody as a one-piece, non-adjustable item. That's why the friendly comment about inspecting gift horses.

So, just to experiment, I will have one made, just for the S&Giggles. Considering its nominal cost, if it does not perform as well as intended, I can either toss it and not lose a second of sleep, or give it to one of my kids to try in their car with a different sized phone.

RWagz has already answered you in post #8... With an i-Phone in a rubberized case, the rubber case grips the holder very well. Which also tells us that the grooves in the holder are wide enough to accommodate other phones in cases. We will see.

Last edited by DFWdude; Apr 5, 2022 at 03:08 PM.
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Old Apr 5, 2022 | 06:43 PM
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Originally Posted by DFWdude
For 10% in-fill, how much does one of these weigh (in grams)?

My guess is it will cost more to ship than it does to make the part. My local library charges only the cost of the filament (10¢ per gram).
Slicer says it takes 50g. Be sure that they will print it in PETG or ABS. I would be worried about PLA in this application.

My offer to ship it is for those without means to get it printed. I have the general usual human aversion to work so I encourage DIY instead of me making the effort to print/ship it
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Old Apr 5, 2022 | 06:51 PM
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Originally Posted by Zynthe
Im asking about real world experience with the printed item. Not sure how you got where you got. Im not hating it in anyway, just wanted to see if the phone bounces and unhinges when driving.
I got you fam



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Old Apr 5, 2022 | 07:23 PM
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Originally Posted by DFWdude

RWagz has already answered you in post #8... With an i-Phone in a rubberized case, the rubber case grips the holder very well. Which also tells us that the grooves in the holder are wide enough to accommodate other phones in cases. We will see.
Here's the source - one can customize it to make the phone gap thinner or wider, or angle it more or less to match your height. https://www.tinkercad.com/things/jyfNTQ0Szie - create an account, copy it, and you'll see a "Hole" that you can adjust. It took me a few tries to get the angle just right.

If anybody is looking for a fun technical hobby, I find 3D printing to be enjoyable. A great beginner printer is the Prusa i3 MK3S+ - assembled is $1k and the kit is $750. I highly recommend the cheaper unassembled kit because it is fun to build and the build experience helps you fix it. The cheaper printers out there are not as well supported and are tougher for a beginner to pick up and use.





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Old Apr 6, 2022 | 09:14 PM
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Picked up mine this evening. It fits my Samsung S20 5G FE with its protective case perfectly... either vertically or horizontally. $3.60.

I'm pretty sure the third slot is for phone cabling, if needed. Keeps the cable below the surface of the holder so the console cover can slide shut.


Last edited by DFWdude; Apr 7, 2022 at 07:46 AM.
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Old Apr 7, 2022 | 02:43 AM
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That's cool , thanks for sharing much appreciated
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Old Apr 7, 2022 | 01:24 PM
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Originally Posted by DFWdude
Picked up mine this evening. It fits my Samsung S20 5G FE with its protective case perfectly... either vertically or horizontally. $3.60.

I'm pretty sure the third slot is for phone cabling, if needed. Keeps the cable below the surface of the holder so the console cover can slide shut.
Great job! Which filament did they use? (Please say it is ABS or PETG)

three things to add:
  • They could have used a finer print resolution. See pic below. It doesn't take more filament - it just triples the print time.
  • The third slot lets the light in from the source at the center-rear. See picture above.

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Old Apr 7, 2022 | 02:05 PM
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Originally Posted by ekitainoken.eth
i as well!
You're the second taker. Postage is anywhere from $5-7. DM me your name and address and I'll share my paypal email address and the shipping cost.
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Old Apr 7, 2022 | 04:05 PM
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Originally Posted by RWagz
Great job! Which filament did they use? (Please say it is ABS or PETG)

three things to add:
  • They could have used a finer print resolution. See pic below. It doesn't take more filament - it just triples the print time.
  • The third slot lets the light in from the source at the center-rear. See picture above.
I requested ABS filament, so I assume it is. Yes, it could be finer resolution, but I decided to print it with basic settings for testing. If I find myself using it regularly, I may have it printed to a finer resolution.

Today I drove 26 highway miles with my phone in place (vertically). It didn't move at all.





Last edited by DFWdude; Apr 7, 2022 at 08:38 PM.
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Old Apr 7, 2022 | 04:32 PM
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Originally Posted by RWagz
You're the second taker. Postage is anywhere from $5-7. DM me your name and address and I'll share my paypal email address and the shipping cost.
Payment sent sir!

Thanks again!!

Chris
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Old Apr 8, 2022 | 11:23 AM
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Gotta share this here. From my BMW, Porsche, and now MB experience - German cup holders are awful! It must be our big fat american drinks. They're even called out in Better Call Saul. They have a long way to go if they want to catch up with the 19 cup holders in the Subaru Ascent.

A finer print resolution improves quality at the expense of a longer print time. Some filaments (like ABS) can be smoothed. Here are some cup holder adapters I made for my Porsche Cayenne.

I made a couple of sets for people and this is the first time I used acetone vapor to smooth the ABS. I think they look neat in both forms. The smoothed version looks like an injection molded part.







Last edited by RWagz; Apr 8, 2022 at 11:26 AM.
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Old Apr 8, 2022 | 10:03 PM
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Very cool! I would print everything I can see if I only knew how to draw! I don't even know where to start with CAD. I didn't have much luck with FreeCad or OpenScad. I'm just not a self-starter in this arena I guess. Shame, because I love designing stuff and have had several things drawn up by other people for projects I've had in the past.
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Old Apr 9, 2022 | 06:40 PM
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Originally Posted by DFWdude
I requested ABS filament, so I assume it is. Yes, it could be finer resolution, but I decided to print it with basic settings for testing. If I find myself using it regularly, I may have it printed to a finer resolution.

Today I drove 26 highway miles with my phone in place (vertically). It didn't move at all.



nice, dude! Is that the flux capacitor button I see on your switch array? 😁
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Old Apr 9, 2022 | 07:59 PM
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Originally Posted by KEY08
nice, dude! Is that the flux capacitor button I see on your switch array? 😁
Yep, all 1.21 Gigawatts of it. LOL! Course it doesn't work without the antenna... (I insist on having fun with my cars)

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