Urgent G550 to G63 Conversion questions
While I remain an electrical noob myself, my research on various forums has taught me resistors get incredibly hot- enough so to potentially melt plastics and wires, or worse.
Is there any way around the use of resistors in this case? For those of you who have added these parts, what was your method? I hope to get as much intel as possible and take it to my installer on Monday.
Bonus points if anyone has a preferred method to wiring the headlight bezels- attached are the specific set I have. I'm not sure what the connector in my hand is for; nor do I see any 'control module' that other DRL sets seem to come with. Ideally I can wire them to dim when the headlights come on.
Thanks in advance!!
While I remain an electrical noob myself, my research on various forums has taught me resistors get incredibly hot- enough so to potentially melt plastics and wires, or worse.
Is there any way around the use of resistors in this case? For those of you who have added these parts, what was your method? I hope to get as much intel as possible and take it to my installer on Monday.
Bonus points if anyone has a preferred method to wiring the headlight bezels- attached are the specific set I have. I'm not sure what the connector in my hand is for; nor do I see any 'control module' that other DRL sets seem to come with. Ideally I can wire them to dim when the headlights come on.
If the lamps didn't come with wiring instructions, and if you're installer doesn't know what to do, are you sure you want to do this?
I hope you are aware that "upgrading" a specific year of G-wagen with bits and pieces of a more current iteration of G-wagen (eg. LED-mania DRLs/mirrors plus G63 bumpers WITHOUT fog lights) ACTUALLY REDUCES both the resale value and resale desirability of a G-wagen. True period correct people demand that a vehicle is EXACTLY in the condition that it was when it left the factory.
If it ain't broke, leave **** alone, the way it came from the hand-assembly factory in Graz, Austria. There are far more intelligent and practical ways to personalize and distinguish your G-wagen. For example, upgrade the factory brake rotors and brake pads. A 2.5 ton vehicle with lotsa giddy-up needs far better braking with much less brake dust. And M-B OEM-contracted/approved tire brands/types leave much to be desired if you drive in 4-season conditions or venture off-pavement.
Are you "organic" or "GMO+artificial flavoring" regarding your 2011 G550? G-wagens really aren't about phucked n' phurious street-cred.
Also please realize that in life, a username does not dictate what you’re able to do or discuss with your car. It’s just a name.
Now, if you have any technical knowledge that you could pass along to be constructive and beneficial, I’d be more than happy to listen. The installer is quite experienced with electrical wiring, however there’s a rhyme and reason behind connecting via the aux pump vs the parking lights for example. This is an issue that is G specific. That is what I am here to discuss.
Also- these upgrades are reversible. Happy Friday.
@shiann any thoughts? Thanks!
Last edited by PeriodCorrect; Oct 22, 2021 at 10:06 AM.
Also please realize that in life, a username does not dictate what you’re able to do or discuss with your car. It’s just a name.
Now, if you have any technical knowledge that you could pass along to be constructive and beneficial, I’d be more than happy to listen. The installer is quite experienced with electrical wiring, however there’s a rhyme and reason behind connecting via the aux pump vs the parking lights for example. This is an issue that is G specific. That is what I am here to discuss.
Also- these upgrades are reversible. Happy Friday.
@shiann any thoughts? Thanks!
Everyone here wishes you the best of experiences in the process and the results.
Yes, adding resistors anywhere to compensate for either missing lights, or newer LED bulbs that draw less current than the OE halogen bulbs will cause them to heat up. There is no way around that. However, if you're clever about it, you can reduce the amount of heat going to the resistors as much as possible by choosing the correct resistance on the load resistors to draw as little current as possible while still making the computers happy, thus dissipating the least amount of heat as possible.
I had to do this when switching the OE halogen headlights on my 2005 for LED units from JW Speaker. All documented in my super long build thread, but here are some relevant snippets:
Post 20: JW Speaker 8700 Evo J2 Installation and Night Pictures
Post #137: Designing, 3D Printing, and Installing Load Resistors for the JW Speaker LED Headlights - Problems with ECU Cutting Power at Night.
Post #265: Repairing Headlight Wiring, Assembling/Installing New LED Headlight Load Resistor Setup, Installing LED Side Market Bulbs and Turn Signals, Swivel Ball Leaking Greasy mess, Compounding and Polishing 2 test panels on the G using a Random Orbital
In short, I had to make my own load resistor setup. I did some experimentation and found the least resistance (highest ohm number) that would still fool the computers. I purchased the largest resistors I could with that resistance and added even more cooling capacity with aluminum heat sinks. I 3D printed a mount to bolt to the inside of the fender and made everything plug and play. They're still working well after a year, but I redesigned the whole assembly to add EVEN MORE cooling capacity, double the heat sinks, and 2 computer fans to actively cool it down.
In your case, since the fog lights aren't something that are always on, you may be able to get away with just leaving them disconnected and not using them (computer will usually not check for missing bulbs until you actually turn the circuit on), thus avoiding an error message.
I'm not sure if your 2011 has a DRL or city light bulb in the headlight housing already, but if it does, this would be perfect for running the new LED DRLs. The harness you're holding in your hands is to get power to the DRL's. I can't see the wire colors clearly and don't have a wiring diagram for them, but I would guess the ring terminal is to ground the lights and the plug in your hand is to connect to a headlight circuit. It looks like there is a second plug under the wire bundle you're holding so this would connect in line with your headlights so the LEDs draw power from that circuit. In this case, the LED DRLs will only be on when your headlights are on. Your audio/electrical installer should be able to advise you on different options how to connect everything and how it will work. If they don't know or are confused, you need to find a new installer ASAP.
Good luck and if you need more help, feel free to ask.
Also, I think everyone's definition of "period correct" is completely different so do whatever you want to do. It's your truck!
Last edited by shiann; Oct 22, 2021 at 12:22 PM.
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Also please realize that in life, a username does not dictate what you’re able to do or discuss with your car. It’s just a name.
Now, if you have any technical knowledge that you could pass along to be constructive and beneficial, I’d be more than happy to listen. The installer is quite experienced with electrical wiring, however there’s a rhyme and reason behind connecting via the aux pump vs the parking lights for example. This is an issue that is G specific. That is what I am here to discuss.
Also- these upgrades are reversible. Happy Friday.
@shiann any thoughts? Thanks!
"I would like to apologize to anyone I have not yet offended. Please be patient. I will get to you shortly." ~ Calvin Martin, Q.C 1933-2014
The Best of Mercedes & AMG
Haha very true, the heavy steering builds the arms up well though.
Could not care less what other people on the street think, it’s my truck. If I wanted to ‘flex’ I could simply post a photo of my collection. It’s bizarre how people want to gauge intent and impose their feelings on a topic nobody asked.
Did anyone rip KobzarHomes for updating to a G63 bumper during his restoration? Is he a poser? This is the ONLY thread I’ve seen here with a lack of help outside of what @shiann has kindly contributed.
And to pawzitiv, not sure what triggered you. Yes the world today is far too sensitive… which if you agree with you’ll take the following without crying-
I’m not offended by your opinion- I simply didn’t ask for it. It’s that simple.
As Shiann pointed, there are no problems with reliability if done correctly.
Please understand that 80+% of this (and most) specialty forums revolve around modification.
Do you know lifting a G affects its geometry? Adversely when compared to how it left the factory in Graz, I might add.
“Live and let live” - a recipe for a less angry life.
Yes, adding resistors anywhere to compensate for either missing lights, or newer LED bulbs that draw less current than the OE halogen bulbs will cause them to heat up. There is no way around that. However, if you're clever about it, you can reduce the amount of heat going to the resistors as much as possible by choosing the correct resistance on the load resistors to draw as little current as possible while still making the computers happy, thus dissipating the least amount of heat as possible.
I had to do this when switching the OE halogen headlights on my 2005 for LED units from JW Speaker. All documented in my super long build thread, but here are some relevant snippets:
Post 20: JW Speaker 8700 Evo J2 Installation and Night Pictures
Post #137: Designing, 3D Printing, and Installing Load Resistors for the JW Speaker LED Headlights - Problems with ECU Cutting Power at Night.
Post #265: Repairing Headlight Wiring, Assembling/Installing New LED Headlight Load Resistor Setup, Installing LED Side Market Bulbs and Turn Signals, Swivel Ball Leaking Greasy mess, Compounding and Polishing 2 test panels on the G using a Random Orbital
In short, I had to make my own load resistor setup. I did some experimentation and found the least resistance (highest ohm number) that would still fool the computers. I purchased the largest resistors I could with that resistance and added even more cooling capacity with aluminum heat sinks. I 3D printed a mount to bolt to the inside of the fender and made everything plug and play. They're still working well after a year, but I redesigned the whole assembly to add EVEN MORE cooling capacity, double the heat sinks, and 2 computer fans to actively cool it down.
In your case, since the fog lights aren't something that are always on, you may be able to get away with just leaving them disconnected and not using them (computer will usually not check for missing bulbs until you actually turn the circuit on), thus avoiding an error message.
I'm not sure if your 2011 has a DRL or city light bulb in the headlight housing already, but if it does, this would be perfect for running the new LED DRLs. The harness you're holding in your hands is to get power to the DRL's. I can't see the wire colors clearly and don't have a wiring diagram for them, but I would guess the ring terminal is to ground the lights and the plug in your hand is to connect to a headlight circuit. It looks like there is a second plug under the wire bundle you're holding so this would connect in line with your headlights so the LEDs draw power from that circuit. In this case, the LED DRLs will only be on when your headlights are on. Your audio/electrical installer should be able to advise you on different options how to connect everything and how it will work. If they don't know or are confused, you need to find a new installer ASAP.
Good luck and if you need more help, feel free to ask.
Also, I think everyone's definition of "period correct" is completely different so do whatever you want to do. It's your truck!
I think I’ve settled on just doing the mirrors and headlight covers for now, I don’t want to deal with the hassle of deleting the fogs when I don’t mind the OE bumper. I hate the mirrors and prefer them LEDs though.
Do you have an idea of where I can mount the resistors for the mirrors? These are the ones I purchased:
4Pcs Aaron 50W 6ohm Load Resistors - Fix LED Bulb Fast Hyper Flash Turn Signal Blink Error Code (Resistors get very hot during working)
Those load resistors from Amazon may or may not work. It all depends on what the G computers are expecting from the OE style bulbs and what you swap in there. 6ohms is a good start, but will get pretty hot as it is a pretty large power draw. At 12V, the 6 ohm resistors will be drawing 2 amps (V=I*R or V/R = I) Thus they will need to dissipate 24W (P=I^2R) - For reference, the resistance I settled on for my headlight load resistors was 12 ohms. For blinkers, load resistors won't get that hot since it's only on intermittently. For things like side markers or headlights, they will get very hot (too hot to touch) since those are on continuously.
As I said in the previous response, your Audio/Electrical person should know how to make this work and let you know all the details. I don't think you'll need load resistors for either the DRL's or the side view mirrors, but that is just an educated guess. I'm making a lot of assumptions on how the DRL's are wired and the plug-and-play nature of the headlights.
Post #256
DRL’s were wired to a 5amp fuse that will turn on in key position #2 and required no resistors.
Mirrors required resistors as they were lighting up even with the truck off and key out of ignition without them. Once resistors were soldered in (to the new mirrors, causing no permanent change to OEM wiring) this subsided.
All in all, I now have the upgrades I desired, no error lights on dash, and it’s all completely and easily reversible.
To those reading this thread- don’t be scared to experiment.
@shiann , again thank you for your thoughtful replies.
I think I’m stopping here, though I may do a bumper upgrade at some point. Currently leaning towards 16-18 G550 bumper, but we’ll see. Going to give myself some time with the OE bumper to see how I feel about it. May do some 18s with ATs and a roof rack first.
Last edited by PeriodCorrect; Oct 27, 2021 at 12:58 AM.










