GL350 front engine is covered with oil and the serpentine belt is worn out

Thanks
First place to look is oil filter housing seals

Either way, cleaning first is important. Then observe closely and often. Of course, adding dye is nice - but that's like cheatin'!

Last night I started cleaning the front of the engine and worked on it about 1.5h made some progress. I used engine degreaser. it was removing it slowly. This morning I went and purchased some WD40 along with some oil and some dye.
I also checked the oil and there was none showing on the dip stick (has me concerned). If the oil level was too low should the oil level sensor detect the low oil level and send a warning? I looked online to see if I can find some information about the oil level needed to activate the oil message but could not find anything. If you have any info I would appreciate it.
Thanks.
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The engine valley in which which the oil cooler is located has the drains in the back thus oil cooler leaks always show in the back.
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You are correct. If the sensor was slugged up it would not register the low oil condition. Thinking the same thing, I drained the oil and used a borescope to inspect the crank case. Could not see a lot of things. The camera was not that powerful. I did see several shinny areas. The oil was dirty but normal for a diesel and ended up draining about 5 quarts.
Over the past week I have been scrubbing the front of the engine so I can see what is what.
I used a small paint brush with a lot of engine degreaser and managed to clean the front of the engine. I also changed the oil. I was concerned about the quantity of oil left in the engine , but I think the engine is okay.
Yesterday I took the drive belt off and the top idler pulley was rough looking. It had grooves in it from the belt. This brings me to another questions. As I was taking the belt off, I noticed that it goes over the pulley, but the pully is smooth. Shouldn't the pulley it be groove? Looking at the belt diagram, the belt goes over the pulley and it seems that the pulley should have groves in it to coincide with the belt. How is yours? I will call the dealer and see what they say.
After I cleaned the front of the engine, I took it for a ride. I will let my wife drive it to work for a few days and see what happens.

Spoke with the dealer rep. and the idler pully should be grooved. Purchased it for about $50 and installed it. I also replaced the O ring that is in the inlet pipe. I have 2 more O rings coming and we shall see what happens after.


Initially I was thinking that the oil is coming from the filter housing but cannot see from where. I checked the area.
Also I found that the air filters were really dirty. My guess the previous owner did not take replace them as required. Since the right quantity of air was not being introduced into the engine, more air is being sucked from the crank case, thus, more oil was being sucked through the intake. Well, at least, that is my theory... for now.
To have that amount of oil on the front cover would have to be a result of a boost leak which would throw a code for low or implausible boost pressure without question. The charge pressure line should have zero leaks. No oil, no air, nothing.
Theres not going to be any getting around cleaning the hell out of the front cover and then looking for fresh leaks

Initially that is what I did. I cleaned the engine as well as I could and looked for leaks. I also replaced the serpentine belt and told my wife to drive the car. Which she did until the belt broke. Your commend about throwing a low boost pressure code makes sense.
As she was driving I checked the leak regularly and even added some dye to the oil. I still cannot find where it is coming from. After the belt broke I cleaned the front of the engine for a second time. This time, since a lot of the plumbing's are off, I cleaned the front even better. I still have to clean the alternator some. It must be a small leak that lands on one of the pulleys, then it is slung around the front cover and all over the place. I am not sure which one. I do not think it is big leak, but enough to make a mess.
otherwise, as i told you before your only chance is clean it up nicely and hope the dye shows somewhere
Patience my friend...…...

Last edited by TGcville; Oct 9, 2019 at 07:50 AM.

As I was cleaning all the mess from the oil leak I checked all the pulleys for radial and axial play and inspected them for nicks burrs... anything that would cause the belt to break. None of the pulleys are spinning hard and or see anything out of the ordinary. I was careful to make sure that the belt was installed properly and was routed properly, engaging the grooves of each pulleys as it should. I did not replace the tensioner yet. As I was driving the car over the weekend it started to shred the belt on the back side (the side close to the engine). See included pic. Also I am attaching the picture of where the oil was leaking from. Drove the car to work yesterday and checked there. Also checked it last night when I got home. So far no leaks.








