M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Help - 2000 ML320 stops, then cranks but does not start anymore

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Old Aug 26, 2009 | 04:41 PM
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intrinsico's Avatar
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From: Boston, MA
2005 E320, 2004 C240 4Matic, 2001 S430
Help - 2000 ML320 stops, then cranks but does not start anymore

Hello everyone,

I have a 2000 Mercedes ML320 that has a weird problem: it runs for a while, then it stops (randomly, either at idle or while in motion) and then it cranks but does not start anymore unless left for 15-20 minutes...

Here's what I've done so far:
- swapped the gas pump relay with no luck
- took out the fuel filter and blew through it, seems not to be stuck
- flushed out the gas pump by jumping the K3 relay
- now, here's the interesting part - I noticed that after the truck stops, there is no more power at the plug that powers the gas pump. This seems to be the real problem and have no idea why that is. Seems like something is heating up and cutting power... Could it be the relay (again, swapped it with others a couple of times)? The board that it plugs into?

Any help would be greatly appreciated.

Thank you!
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Old Aug 26, 2009 | 06:07 PM
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azinn's Avatar
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From: In A Van Down By The River
2014 RX 350 F Sport, 2007 Scion tC, 2000 ML 430 Money Pit Finally Gone! Oh Happy Day!
My best guess would be a failing CPS (crank position sensor).
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Old Aug 26, 2009 | 06:09 PM
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intrinsico's Avatar
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2005 E320, 2004 C240 4Matic, 2001 S430
Interesting, and this would also make it stop while running?
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Old Aug 26, 2009 | 06:18 PM
  #4  
azinn's Avatar
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From: In A Van Down By The River
2014 RX 350 F Sport, 2007 Scion tC, 2000 ML 430 Money Pit Finally Gone! Oh Happy Day!
Yes, they fail when hot. Will let you restart when cooled off. Common problem with the ML.
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Old Aug 26, 2009 | 06:23 PM
  #5  
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From: In A Van Down By The River
2014 RX 350 F Sport, 2007 Scion tC, 2000 ML 430 Money Pit Finally Gone! Oh Happy Day!
Plenty of stories here on CPS failures -> http://www.benzworld.org/forums/sear...archid=4784475
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Old Aug 27, 2009 | 03:49 PM
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From: Boston, MA
2005 E320, 2004 C240 4Matic, 2001 S430
Picking up a CPS today, will report back. Thanks guys!
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Old Aug 28, 2009 | 08:28 AM
  #7  
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2005 E320, 2004 C240 4Matic, 2001 S430
Replaced the CPS and that did it! Thank you everyone!
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Old Sep 4, 2013 | 01:31 AM
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From: Trenton, NJ
ML320
I have the same problem with the same Automobile. Changed CPS, Fuel Pump, Fuel Filter and still have the same problem.
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Old Nov 26, 2013 | 08:53 AM
  #9  
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Ml320
Originally Posted by JJerry1
I have the same problem with the same Automobile. Changed CPS, Fuel Pump, Fuel Filter and still have the same problem.
Hello JJ.
Did you get your ML run? I have same problem. Need some helps only car we got.

Thanks.

Last edited by Donttrinh; Nov 26, 2013 at 08:55 AM.
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Old Nov 27, 2013 | 03:12 PM
  #10  
art_arev's Avatar
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From: Harare, Zimbabwe
2003 ML55,2007 ML63
People... in order to get help please tell us about your problems in details. As mush details as possible. Past..present..etc. Details
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Old Dec 2, 2013 | 03:57 PM
  #11  
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ml320, ml320, ml350, ml430
Starting problems

We had the exact same problem on our 99 320.
After much searching, it ended up being the crankshaft position sensor, (or whatever the technical name is).
It only sensed movement intermittently, so did not provide spark and gas.
Changed it out and has run great for 7 years.
John
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Old Dec 16, 2013 | 07:44 PM
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1999 C230 Kompressor Sport, 2002 CLK320 Sport, 2003 ML320 Sport, 2004 BMW R1150R Rockster
crank shaft position sensor, easy fix
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