Starter motor slow - ML320 CDI




When you leave the car overnight and try to start the starter motor is slow - if you turn it off again (before engine fires) and start the starter swings normally
If you leave the car for say 4 hours and start it swings quickly - possibly still some heat in engine bay. But Live in a warm climate so doubt this is important.
The battery is good, the voltage drops to 10.5 on start (pretty well same if swinging quick or slow), I checked voltage on another ML320 and 10.6v Min - so basically same
I initially thought it was that perhaps going through the extra glow cycle was assisting the combustion (maybe in a few cylinders to it took load off the starter) but recently I took the injectors out and put in new seating washers (the cars always seem to take a 100 revs or so on the starter to build up enough pressure to start after this) and same issue - first time you turn the key it turns slow - then second go is faster but it was still another 2 or 3 starter cycle timouts before it started so no "partial assistance"
i do have a spare starter but before I change it (not a fun job by the looks) I thought I would bounce off here
i have talked to a few private mechanics and all stumped
Any thoughts appreciated
Therefore you must check for codes in all modules with a scanner, pages 10 & 11.
Last edited by Maj. Dundee; Oct 24, 2021 at 05:46 AM.




I did do multiple scans with the Autel scanner (the problem has been there for 6 months and thought I might find an erratic code) , I had sort of expected to see a hall sensor failure on the crank angle sensor but there never was.
I did have Glow plug codes and put in a full new set, and also changed the glow plug controller. This has helped the start function overall but the starter still turned slowly on the first start - then turn key back after say 2 revs - then on next attempt the starter always turned quickly (normal speed) - even though the engine was not left grinding over on first attempt, would not normally fire when turning slowly.
This afternoon I bit the bullet and put the car up on hoist, pulled off the negative off battery, pulled off the Cat on right (so I can see starter etc) and the starter looks really good physically - not corroded - the copper from solenoid to starter is bright - the 13mm bolt for main feed is bright too (under its cover). Also no sign of oil contamination etc.
I have a spare starter (from a 2010 ML350CDI that was impact damaged) so think I am so far into it I may as well swap it over and at least rule the starter out if it is still an issue
Do you have the instructions for starter change?
I am not sure if I need to support motor and take out the right engine mount?
Thanks for the complete list of codes - really helpful - doing a print for my records




In Australia the diesel is still way cheaper to run than the Gas - Diesel is generally 5 to 40 cents per litre cheaper -
I will report back if I have problem fixed -




I think the Right engine mount can stay in, but definately remove the engine mount cover and the right cat
not a fun job
new starter is great -
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Lift device (assembly required)
I am about to do the same job on a 2008 ML320 CDI so any pointers would be useful. The starter is really out of the way.




Lift device (assembly required)
I am about to do the same job on a 2008 ML320 CDI so any pointers would be useful. The starter is really out of the way.
It was a ***** of a job. My advice is plan to take out the right engine support. I jacked up the engine by about an 1" to get enough clearance to get the motor out. In hindsight, I should have also loosened the left engine mount and trans mount. It is really tight to torque up the engine mount bolt. There is a special offset tool for doing this. It reminds me I need to still retorque this one. I'm not convinced I got it as tight as it should be (90NM from memory).




I had part of exhaust out but did not remove engine mount.
I am lucky enough to have a hoist (rack?)
my car is right hand drive (so have steering on that side )
You need to have the CAT removed as well.
It doesn't get easier to put it back in either.


