MAPCO germany front diff repair kit




Last edited by serb; Jul 27, 2024 at 04:37 AM.




total time spent so far 8hrs effectively,factory jack doesnt lif it enough to place jack stands so i had to do that twice,
to be continued
Last edited by serb; Oct 15, 2024 at 09:17 AM.




Last edited by serb; Oct 16, 2024 at 01:47 PM.








had a little hard time putting cv axles back in but found out that little grease around retaining clip makes it easier,
installed new magneti marelli cv axles,one came without retaining c clip but i transfered it from the old one,do not bend it,
also dont pinch the rubber boot on the cv when you are trying to put it back as you will need to lower wishbone to clear the shock,
next step is gonna be prop shaft bolts to diff 40nm plus 90 degrees per repair manual(easy to rotate in neutral),
then cv axle nut to 250nm plus 45 deg,manual says model 164.1 250nm and model 164.8 260nm gonna have to figure out which one do i have,
shock absorber nut to wishbone should be tightened at 265nm
Last edited by serb; Oct 22, 2024 at 03:51 PM.








17mm for wheels(retighten to 150nm)
36mm for axle nut(once done retighten to 250nm plus 45 degrees 164.1 is ML 164.8 is GL gl is 260Nm),i did a final retight of axle nut with wheels on the ground after i tightened wheel bolts,
3 jaw puller,preferably heavy duty one,(do not hook it up to a brake disc outer edge)get one that bolts to wheel bolt holes ideally,mercedes oem tool for this is W210589034300 and it cost 500ish
t30 torx small disc retaining screw,
in case you need to take calipers off its 21mm,caliper guide pin is 9mm allen,
shock absorber to wishbone is 24mm u need to counter with 24mm as well(retighten to 265nm),
diff bushing mounts: small one 50nm 16mm counter with 16 as well p/n A1643330014
,2 large ones 93nm 18mm socket p/n A 164 333 13 14 ,
upper ball joint to spindle( you will need a bearing puller tool to separate it),21mm open wrench counter it with t45 torx,retighten to 20nm plus 90 degrees,i jacked the wishbone until it was easy to reconnect it,
propeler shaft to diff t55 torx,undo 3 lower bolts,rotate in neutral to reach upper 3 bolts,you cant retighten in neutral just put it in park,no need to start engine just turn ignition on,retighten them to 40nm stage 1 then stage 2 ninety degrees,
8mm allen key for drain and fill plugs,retighten to 30nm,
might be a good idea to replace wheel bearings while you are in there because you did 90% of work already
Last edited by serb; Oct 24, 2024 at 08:18 AM.
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so 350cdi front axle snap ring part number is: A007 997 8872
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