W166: Water instrusion recall - Dec 23, 2022




https://www.nhtsa.gov/recalls
MB just "discoveredwarm water". Still, they do not know where the water is coming from, and we might need to drain out the vehicle occasionally. Unbelievable.

Last edited by JCM_MB; Jan 5, 2023 at 02:56 PM.
For water to get into the liftgate, it would need to have some from a leak surrounding the glass (seal to liftgate or wiper arm), spoiler, high mount stop lamp, liftgate taillamps, or similar.
Has anyone else experienced a sudden loss of power while driving in bad rain?
Todd
2012 ML350 Bluetec




Has anyone else experienced a sudden loss of power while driving in bad rain?
Todd
2012 ML350 Bluetec
How many miles are on your vehicle? I am not familiar with Diesel vehicles, but the gas-fueled MBs are known to lose power when the fuel pump fails (regardless of rain) due to aging, or clogged filters. I would say, from forum sampling, the pump/filter combo fails @120K+ miles (some after, some earlier). Running the tank low tends to overheat the pump and lead to premature failure, and now you add water around the pump circuit, we are guaranteed it will fail. Not sure when, but it will.
Has anyone else experienced a sudden loss of power while driving in bad rain?
Todd
2012 ML350 Bluetec
My '05 E320CDI did not like to have the accelerator tromped on. Regular use, easing in and out of power normally, would be fine. QUICKLY flooring the pedal would result in the car jumping into limp mode - it's almost like the pedal sensors couldn't keep up with the input and it pissed the computer off. Turning the car off/on would fix it, but there would be a code hidden inside - something related to the pedal sensor output being implausible or some such.
My point? If you have a proper scanner, check for codes. They don't all trip the CEL light.
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My '05 E320CDI did not like to have the accelerator tromped on. Regular use, easing in and out of power normally, would be fine. QUICKLY flooring the pedal would result in the car jumping into limp mode - it's almost like the pedal sensors couldn't keep up with the input and it pissed the computer off. Turning the car off/on would fix it, but there would be a code hidden inside - something related to the pedal sensor output being implausible or some such.
My point? If you have a proper scanner, check for codes. They don't all trip the CEL light.
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Best part is the problem remains! a drain plug? That would mean that MB had deemed it "OK" for water to run through the trunk area and spare tire well, as long as it doesn't puddle and drains, with this new drain plug they MAY install. I can't imagine this is good for the inside of the car.....mold, corrosion....MY ****? you know the stuff that you may put into your spare tire well? I am sure i won't relate with vary manny on here, but in my situation....i have a subwoofer back there.....thats right the custom box for my 4 8" subs in my spare tire well is soaked and junk. It wasn't cheap nor easy to get it done so thanks MB USA. i guess this means that AFTER i pay to fix my recall you may or may not refund, and eat my custom subwoofer box, im no longer allowed to put another in because water now runs through there.
My blind spot and...anti...rear end...system also went out recently, when it was scanned it appeared that the main controller was down, not just the sensors. I can't seem to find its location, but i now wonder if it's related?
2015 ML 350
Purchased late 2015
had a headliner and sunroof replaced 2016-2017 for wet headliner
no other issues till now




Left strut
Right strut




ML/GL of nearly all generations (W163/W164/W166) has been known to leak through the seal around taillights, rear window seal (top brake light), seal around rear quarter glass, seal of the rear door, etc.
If anyone's ML/GL is not leaking water, be careful when someone works on the rear of your car such as: replacing a bulb, new glass, struts, etc and be certain nobody opens "the door" for the leak to start. Known $$$ parts to fail so far: fuel pump, rear SAM (weird electrical issues)




I am so sorry for you.




The water, as far as I have read, can come from the seals around the lift door/gate, seals around taillights, broken washer fluid hose at the top (in this case is not water intrusion but washer fluid intrusion)
When checking those 3 bottom wells, be certain there are no wet wires and no wire or connection sitting at the bottom. Tie them up such as they are not exposed to water at the bottom just in case.
Side note: watching a video on a Nissan Murano, the water was coming through the seal between two the body panels at the top (roof with "rear quarter panel"), near the hinges. Wonder if the ML is also prone to that kind of intrusion. Need to check the W166 to confirm.





Here is a video from Ivan (Pine Hollow Auto Diagnostics)
I’ve posted about this issue...https://mbworld.org/forums/m-class-w...le-source.html
I had photos attached showing the source of the water, but the photos look to be gone, maybe the imgur links are dead. As people have mentioned sometimes the source is via a tail light or the lift gate, but it wasn't in my case. Also, it was hard to track down because the water wasn't always there. I had checked multiple times after leaving the car parked out in the rain and even after driving in the rain, and sometimes it was bone dry, but other times i would find some water in that area.
I can't seem to find a good enough photo online of the trunk/spare tire area with everything removed (spare tire and carpet), but if someone can point me to a photo i still remember the 2 spots the water was getting in by and I can point them out. I had laid out a bunch of paper towels and left them in my trunk for a few weeks and then came back to check and found the source of the water intrusion by the wet trail of the paper towels. I believe my fix has prevented water from getting in there now because i check every now and then and havent discovered any water since ive done the fix.






