Need SPECIFICS on Hi-flow Cataltyic Converter installation
My cats are giving the traditional death rattle, its between 2-2.5K RPMs. The CLK 320 has 4 cats, two primary and two secondary. Two are round cylinders (the ones just after the manifold) , two are flattened cylinders (down between the round cats and the resonator).
Question 1) which are the primaries, which are the secondaries?
I have been hearing some rattling from underneath, i think its either going to be the heatshielding or one of the cats. If it is the cat, i want to replace it with a high-flow cat. I've heard this issue discussed here alot, but have never gotten a clear idea on what EXACTLY to do with the install.
I've heard of the following manufacturers making high flow cats for our cars, i dont want to spend more than $150-$200 a piece. Which is best?
1) Magnaflow
2) Random Technology (have heard that they were cheap and came apart easily)
3) Evosport (sells one, what brand is it?)
With regard to the install:
I've heard that one set of cats can be removed without setting off a CEL, and the other set can be replaced by high flow cats.
1) Is this true? Any other recommendations?
2) Which cats (primary or secondary) can i remove without setting off a CEL?
3) What sould be done with the O2 sensors to prevent a CEL or malfuctioning.
I'll post pics later of the stock setup so you can see what i'm talking about, thanks for the help.

Closeup and better angle of left side of first picture
Top O2 sensor of cat on the right.
Top 02 sensor of cat on left, also look at the note in red, is this a problem?
Other cats (lower, just before resonator). There were no other O2 sensors that i could find other than the ones before and after the rounded cats pictured above.
Seeing as how the first cats (rounded) are sandwiched between O2 sensors, im guessing these cannot be removed. Am I right? Which should be replaced with a hi-flow cat, and which should be removed? Right now my guess is that the big ones in the last pic are removable, but the round ones can only be replaced with hi-flow units.
Also, i took a rough measurement of the diameter of the piping, it looks like the circumference is about 7.5 inches so that would put the diameter at about 2.5 inches, can anyone verify this for me?
Last edited by King320; Nov 28, 2005 at 01:04 AM.
Last edited by robertus; Nov 28, 2005 at 08:26 AM.
Sorry to hijack the threat King320...just had to recognize that sig.
Return to talk of catalytic converters now :-D
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Dave, post PICS when you do yours. I think our setups are identical, which is the primary and secondary? Im assuming the first ones are primary since they're monitored by 02 sensors, are you replacing these with anything? Also do you think we're risking the same issues that Victor ran into on the E55?



