S-Class (W140) 1991-1999: 300 SD, S 350TD, 300 SE 2.8, S280, 300 SE 3.2, 300 SEL 3.2, S320, S320L, 400 SE, S420, 400 SEL, S420L, 500 SE, S500, 500 SEL, S500L, 600 SE, S600, 600 SEL, S600L, 500 SEC, 600 SEC

Brake Pad changing procedure??

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Apr 5, 2004 | 01:35 AM
  #1  
cjharris98's Avatar
Thread Starter
Almost a Member!
 
Joined: Jan 2003
Posts: 37
Likes: 1
From: Dana Point, CA
Brake Pad changing procedure??

Hi,

I just got a lift installed in my garage and was considering changing the brake pads on my 96 S420.

I assume the only specialty tool I'll need is the brake pad pin 4mm punch tool (as sold on performance products site)

Also a new set of pads for 50 dollars f/r.

Has anyone done this themselves at home? I'd just like to save the 500 dollars the dealer quoted me and do it one sunday afternoon.

Thanks,
Chris
Reply
Old Apr 5, 2004 | 11:10 AM
  #2  
MRNRL's Avatar
Almost a Member!
 
Joined: Mar 2003
Posts: 48
Likes: 0
From: Hermitage Tn
96 S600C
I have done the rear pads on mine. It was very easy. Depending on if you have hit the wear sensor or not that would be the only other item you will need. I used a Dremel/drill to make the hole in the pad for the sensor since the ones I bought did not have the opening.

$500 seems a little high to me. I know pads from the my dealer are about $100 a pair but an additional 300 for labor for something that could be done in less than an hour in a shop with lift.
Reply
Old Apr 9, 2004 | 12:48 PM
  #3  
cjharris98's Avatar
Thread Starter
Almost a Member!
 
Joined: Jan 2003
Posts: 37
Likes: 1
From: Dana Point, CA
I thought there was some compression tool needed to squeeze open the caliper when re-installing.
Reply
Old Apr 9, 2004 | 04:18 PM
  #4  
MRNRL's Avatar
Almost a Member!
 
Joined: Mar 2003
Posts: 48
Likes: 0
From: Hermitage Tn
96 S600C
I just used a piece of wood and a C clamp.
Reply
Old Apr 9, 2004 | 09:35 PM
  #5  
dlafever's Avatar
Super Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2003
Posts: 713
Likes: 147
From: Aridzona
'15 S550, '10 E350 P1/P2, '02 ML320
I have for 15 years now, changed the pads on my MB's with a pair of channel lock pliers ( for compressing the pistons) and a carpenter's nail set (for removing the pins). I have found that it is far better to spend the extra $$ on the quality of the parts than to spend it on the tools I can improvise. The only MB I have owned that has required other tools is my 1987 300E, with the awful single-piston sliding caliper, pyech!

One tool not mentioned here is a caliper for measuring rotor thickness. This is pretty important as overworn rotors are likely to warp and will not resist fade as well.


Regards,

-D
Reply
Old Apr 10, 2004 | 03:55 AM
  #6  
guydewdney's Avatar
Member
 
Joined: Dec 2003
Posts: 109
Likes: 0
theres a pictorial how-to on a UK site for rear disks - http://mbclub.co.uk/forums/showthread.php?t=5654

very similar for fonts - without the hassle of the brake drum bit..
Reply
Old Apr 15, 2004 | 10:40 AM
  #7  
cjharris98's Avatar
Thread Starter
Almost a Member!
 
Joined: Jan 2003
Posts: 37
Likes: 1
From: Dana Point, CA
Originally posted by MRNRL
I have done the rear pads on mine. It was very easy. Depending on if you have hit the wear sensor or not that would be the only other item you will need. I used a Dremel/drill to make the hole in the pad for the sensor since the ones I bought did not have the opening.

$500 seems a little high to me. I know pads from the my dealer are about $100 a pair but an additional 300 for labor for something that could be done in less than an hour in a shop with lift.
You had to dremel out a hole for the sensor?

The ones I am buying are from Performance Products, 60 bucks for the fronts and 40 for the rear (2 pair).

It looks pretty easy to do myself.

Has anyone cracked a piston in the caliper? This is my only concern as I don't want to have to rebuild the caliper?
Reply
Old Apr 15, 2004 | 11:38 AM
  #8  
dlafever's Avatar
Super Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2003
Posts: 713
Likes: 147
From: Aridzona
'15 S550, '10 E350 P1/P2, '02 ML320
I have never cracked a piston in a caliper. The only trouble I have had doing this is I once had the head of the bleeder screw break off while I was loosening it. Fortunately it was a rear caliper for my 500SL and on the front, so it was under $100 to replace.

If you go slow and steady while retracting the pistons (4 each up front, 2 each in the rear) you should have no problems. But remember, you are moving a LOT of fluid somewhere, so check level in the resevior requently. You may even want to siphon some out before you start so that you don't ruin your paint.

Regards,

-D
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 03:05 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE