HELP ! ESP/ABS/BAS Airmatic malfunction messgaes
I put 2 New Arnott front shocks and the car is throwing ESP/ABS/BAS Airmatic malfunction messages and transmission went into limp mode.
Tried steering reset then battery reset - no change.
I carefully cleaned and checked wheel sensors & connections, no change.
Called Arnott and they said car is probably in "Default Mode" - "can only be reset with MZ Star system.." that's the first time I've heard of that !
Any assistance greatly appreciated I have no idea where to go from here without throwing money blind.



1) Although the battery didn't seem to be faulty it was suggested mercedes fault codes are very sensitive to battery strength so I first charged and when that didn't help I replaced the battery, which corrected the issue I had with ESP/ABS/BAS message
2) Car was randomly stalling and throwing a P0335 so I replaced the crankshaft position sensor, which rectified the stalling and fault issue.
I was able to use an OBD2 reader and a smartphone application to read and erase the faults.
It's been almost a month since I've done this and it's been all good since then.
A very long way of saying it might be coincidental that the fault code issue came up at the same time you replaced the shocks so maybe time to look at other possibilities?
This may not help but sounds like you might have been open to hearing "out there" possibilities

James
Took it to the Stealership for diag and they say there is a fault with the EGS .
I have no idea where to start.
The car was FINE until I put the new Arnott shocks in and then ALL HELL breaks loose.
I don't get it. Why would changing the shocks lead to allof these seemingly and totatliy unrelated problem/faults with the transmission ?
HELP PLEASE !




I have read your posts and it sounds like we have almost identical symptoms - changed out to Arnotts then EPS/BAS/ELS then the dreaded Limp Mode .... Put in new wheel speed sensor , no joy.
Have you physicaly pulled out your TCU card from it's box to inspoect it ? Mine had obviously suffered from water egress BEFORE (+3 years ago!) I bought the car. The problem is the PCB was badly oxydised and was brealing down.
I found a same p/n TCU from donor car for $150 - Presto - no faults on the dash and the car drives ALMOST normally except it will not shift manually, only 'D' automatically.
Me thinking it will need a new Star scan and some coding to take care of that.




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Your symptoms appear to be identical to mine - PLEASE check your TCU pcb ! It's extremely easy and costs nothing.
Check this video that shows
where it is and what it looks like.
The problem is they can get wet and then they oxydize then after a few years they fail.
The Best of Mercedes & AMG




The plugs for the wheel speed sensor and shock are a real pain - you probably did not get the plugs pushed ALL the way down into the plug - I had same problem too, so be extra careful to ensure the plug is completly seated - while you're at it, give it a shot connection cleaner too.
Last edited by MwC_Class_S; Oct 24, 2013 at 01:33 PM.
That is mis-guided.
The problem is that when the TCU goes South, you get garbage from STAR.
Ask me how I know ...
I had my car on a STAR system 3 times, twice at an Indy and once at the full MBZ Stealership.
NONE of the STAR diags positively confirmed that my TCU pcb was dust.
It wasn't until I physically pulled it out for inspection that I saw the damage.
Just like Corke, STAR was pointing to wheel speed sensor, airmatic and ESP system - WRONG !




Go back and read my posts:
MY TCU got wet MANY YEARS BEFORE I OWNED THE CAR !
Like yourself, I was in denial, just go pull the TCU out of it's box and look at it .
It can also fail due to ATF creeping UP the wiring harness and into the TCU causing HAVOC - this is a well known problem on ALL MBZ circa 1998 - 2004.
DO us all a favor and go pull that TCU - NOW !




BTW, the original symptoms (a plethora of scary malfunction messages coming up simultaneously) more likely caused by a weak battery than a SAM.


That means that when you are hunting the right front SAM (a covered black case), you will look to your left to find the box in the right rear corner of the engine compartment if you are standing in front of the car. (Inside the engine compartment, under the lower right corner of the windshield.)
The TCU will be a small plastic box attached to a wire harness inside the SAM case.




