W220 Hydraulic Trunk Assist problems
When I pull up the door switch I have to hold it for a while before the PSE system releases the lock and then the hydraulic system opens the lid (Either completely of half way depending on the setting). When I either press the door switch or the closure button (Lighted red) on the trunk lid edge the hydraulic system starts closing the lid till it hits the lock catch but then the hydraulic pump suddenly stops not "Forcing" the lid enough down to make the lock catch engage to first stage. (Following the first stage the soft closure kicks-in). I am aware of the Potentiometer in the Hydraulic system which is supposed to send a signal that the lid is closed and the hydraulic pump must stop and now the PSE system must take over. (I actually think it does) However this potentiometer is not adjustable. I am aware of the synchronisation procedure programming the computers with position limits information (Also from the potentiometer)but I have synchronised many time but still the lid does not close fully. The odd thing is that sometimes it suddenly works ones 100% and then it does not close again. The hydraulic fluid in the pump is on the right level, I checked. I read many articles about the systems but cannot find a solution but pressing the lid close by hand. Anybody experiencing the same problem or can give me advise to a solution. in brackets I add some crucial information I forgot: (When the trunk lid stops at the lock catch and not locks and when I then push the lid by hand to close it fully I can hear the hydraulic pump starting up again and run like 10 sec before switching itself off)
Last edited by Flydutch; Jul 22, 2015 at 05:38 AM. Reason: Additional information
Your prompt respond is most appreciated.
I will try the fuses again tonight. I say "again" because I got a slight dilemma. The under the rear seat fuse box layout differs for all shown on the forums and also differs from the layout on the fuse chart in my cars tool box. (The two perpendicular fuse blocks either side of the main block are not there)
I found the below description on another web side, referring to different numbers.
Please do not se this as criticism but only as something what confuses me. Perhaps you can shed some more light on the matter keeping in mind that my car is a right hand drive made in Germany.
So, let’sanswer the questions to the last two posts first. The voltage supply to the PSEpump and the hydraulic pump do not come from the rear SAM control module, onthe contrary, the voltage supply to the PSEmodule is via fuse number 62 - which is a 20 ampyellow fuse and is found in the same fuse-box that I provided earlier. Thevoltage supply to the hydraulic pumpis via fuse number 57 in the same fuse-box,the two micro relays are switched on/off from the PSE control module. Have alook again at the fuse-box layout and you will see the fuses clearlyidentified, more on this later.
Your help id mightily appreciated and I look forward your reply.
Cheers
Len de Krou (Dutch with PPL - that's why flydutch)
Do you hear a hissing sound when the trunk is trying to close? Your problem could very well be the trunk lock actuator. They sometimes have a tendency to crack and the air pressure escapes.
Check out this video and see if it is similar to the problem you are having.
Thanks for your help. It is damn tricky problem as many parts play a role here. I did that check and found that the main air supply pipe to the actuator was broken where is goes to the spring loaded devise what keeps the wires and pipes under tension between lid and the body. When I fixed it I disconnected the ram from the lid and operated the system by pushing the lock lever to the first stage by hand and the lock closes and releases while I watched it. I did realise that disconnecting the ram from the hinge would through out the synchronisation but having followed the synchronisation procedure did not solve the problem. I will though strip it apart again and check for leaks again but that the hydraulic pump stops before it has driven the lid fully home so to speak bothers me.
Do you hear a hissing sound when the trunk is trying to close? Your problem could very well be the trunk lock actuator. They sometimes have a tendency to crack and the air pressure escapes.
Check out this video and see if it is similar to the problem you are having.

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Last edited by _Ryan; Jul 24, 2015 at 11:42 AM.
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That thing is under a lot of pressure and after years of wear the plastic has a tendency to crack. I tried sealing, taping, gluing but they would only work for a short while.
The fluid in the reservoir is black, the lid will close but will then open 1/2 an inch on the right side/passenger side, if I press the trunk button the motion will stop, I can then press on the lid to close it but I still have to press the right side to fully close the trunk lid.
Is the fluid the problem?
How do you remove the reservoir safely without breaking it, it is stuck to the main pump body?
do I need to unplug the fuses mentioned 57 and 62 and reconnect them ?
Thank you
Serge

this is for a 2003 S500
Last edited by serge5553; Dec 26, 2015 at 05:05 PM. Reason: wrong car
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The fluid in the reservoir is black, the lid will close but will then open 1/2 an inch on the right side/passenger side, if I press the trunk button the motion will stop, I can then press on the lid to close it but I still have to press the right side to fully close the trunk lid.
Is the fluid the problem?
How do you remove the reservoir safely without breaking it, it is stuck to the main pump body?
do I need to unplug the fuses mentioned 57 and 62 and reconnect them ?
Thank you
Serge

this is for a 2003 S500
http://www.edmunds.com/mercedes-benz...trunk-lid.html
http://www.edmunds.com/mercedes-benz...trunk-lid.html
Does anybody know what I need to do?
Does anybody know what I need to do?









