S-Class (W220) 1999-2006: S 320 CDI, S 320, S430, S 500, S 600

Crazy Airmatic symptoms....Pump turns on every 2 minutes.

Old Jul 15, 2021 | 11:14 PM
  #1  
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Crazy Airmatic symptoms....Pump turns on every 2 minutes.

So I have a new one for everyone.

2001 S430 112K Miles
New Shocks (all 4, Arnott new)
New Air pump (Wabco OEM)
New Air pump filter (MANN)
New Air pump relay
New Valve block (OES)

I am tired of swapping out parts so I will plead my case below:

The car doesn't have a leak, I have used Star diagnostic and the system checks out. I used Autel Diagnostic tools, everything is fine, all test pass. But the pump turns on every few minutes, even while driving. Even while cruising on the freeway it turns on from time to time. I especially notice it when braking, the nose dips and at the red light the pump turns on and lift the front. Overnight the front doesn't leak at all!. The back drops about 1/4-1/2" but that's after a few days and it never drops below that. I don't know why the pump keeps turning on. When I start the car the pump turns on and lifts the car up, the thing is the car ride height is fine! So slowly as I drive it keeps going up and down. I have read the ride height sensor and they function properly. Tt is the next thing I am going to change, but I wanted to share my strange story to see if anyone else has run into something similar.
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Old Jul 15, 2021 | 11:39 PM
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Explain the backstory , why you changed all those parts in the first place
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Old Jul 16, 2021 | 03:28 PM
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Based on what I've seen in our W212s, the airmatic runs ~ 10s for every driven mile... so more than one would "think". With Star, someone can monitor while you drive, checking for target height, current height and get a sense of what going on. Another feature, at least on the W212s, is the suspension will lower over a certain speed (freeway) and then raise when you slow down.

I would take note the compressor time and then drive for a week or so... then figure the ON time by mileage.
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Old Jul 16, 2021 | 07:27 PM
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Backstory:
When I got it from the previous owner the rear was on the floor, he had put used shocks and they blew out on him and he sold the car to me. When I got it (dirt cheap ) I changed all 4 shocks immediatly and I started to notice the pump started having those issues. After a week I changed the pump, relay and valve block, still the same symptoms.


Originally Posted by bmwpowere36m3
Based on what I've seen in our W212s, the airmatic runs ~ 10s for every driven mile... so more than one would "think". With Star, someone can monitor while you drive, checking for target height, current height and get a sense of what going on. Another feature, at least on the W212s, is the suspension will lower over a certain speed (freeway) and then raise when you slow down.

I would take note the compressor time and then drive for a week or so... then figure the ON time by mileage.
Riding with Star is a good idea, thank you. I do understand the pump needs to periodically turn on, but for sure not this much. I have been in many w220s and never have I noticed a pump turn on this much. Its almost every red light, or every couple minutes when just parked, every morning when I start. Freeway ever few minutes. I feel like it keeps correcting itself and the ride height tolerances came down to almost nothing. I.E. too high now lower, oh too low now raise, wait too high drop, etc etc.
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Old Jul 16, 2021 | 07:33 PM
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But what's the harm in the pump running a little bit like that all the time? As long as it isn't staying on for 2 minutes straight, it's not gonna hurt anything. That system doesn't have a reservoir so the pump has to run for every correction, which as you say is happening every time there is a change in the car. Not really abnormal as long as it's holding pressure overnight. You could have a valve block not sealing fully when driving, but I would assume if that was the case it would leak down at times when parked for more than a couple hours.
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Old Jul 16, 2021 | 10:57 PM
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The W220 has a large air reservoir in the left front fender.
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Old Nov 13, 2024 | 11:55 AM
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Originally Posted by mercmike32
Backstory:
When I got it from the previous owner the rear was on the floor, he had put used shocks and they blew out on him and he sold the car to me. When I got it (dirt cheap ) I changed all 4 shocks immediatly and I started to notice the pump started having those issues. After a week I changed the pump, relay and valve block, still the same symptoms.




Riding with Star is a good idea, thank you. I do understand the pump needs to periodically turn on, but for sure not this much. I have been in many w220s and never have I noticed a pump turn on this much. Its almost every red light, or every couple minutes when just parked, every morning when I start. Freeway ever few minutes. I feel like it keeps correcting itself and the ride height tolerances came down to almost nothing. I.E. too high now lower, oh too low now raise, wait too high drop, etc etc.
Old post, I know, but desperately trying to figure out the same thing. Did you ever get anywhere with your investigation? Car does not leak anywhere that causes it to sag nor do level sensors change when parked for days. Lifted or normal height, I've checked both. As soon as it's driving, seems to cut compressor on every couple of minutes, verified by watching live data on compressor run time while driving.

If you didn't find an "issue," did your compressor bomb from the excessive running or has it held up, supporting the other theory that it is more normal than we thought?

Thanks!
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Old Nov 13, 2024 | 04:37 PM
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Originally Posted by QuackQuackBlast
Old post, I know, but desperately trying to figure out the same thing. Did you ever get anywhere with your investigation? Car does not leak anywhere that causes it to sag nor do level sensors change when parked for days. Lifted or normal height, I've checked both. As soon as it's driving, seems to cut compressor on every couple of minutes, verified by watching live data on compressor run time while driving.

If you didn't find an "issue," did your compressor bomb from the excessive running or has it held up, supporting the other theory that it is more normal than we thought?

Thanks!
Edit
Hey, did you try to check for codes?
I'm not sure if it's related, but had bad pressure valve( I think it's called differently) it's located on compressor. Also replaced piston ring while compressor was out on table. Mine was working way more than it's designed, would say every 15min, and run time was about 30sec.

Strongly suggest to check for any codes in unit.
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Old Nov 13, 2024 | 05:05 PM
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Originally Posted by suf3r
Hey, did you try to check for codes?
I'm not sure if it's related, but had bad pressure valve( I think it's called differently) it's located on compressor. Also replaced piston ring while compressor was out on table. Mine was working way more than it's designed, would say every 15min, and run time was about 30sec.

Strongly suggest to check for any codes in unit.
Thanks for following up! Yes, I ran codes, nothing persistent or repetitive. Ran active tests on every system and nothing threw an error, all checked out. Car doesn't sag at all. Compressor just kicks in every couple minutes for no apparent reason. Replaced valve block, same thing. Finally put new compressor in it this week (pressure relief valve you mentioned was saturated/wet on old one and it was getting loud from wear). Same problem existed with new compressor, but miraculously, after asking today, it hasn't kicked on like it was. I raised the car this morning and let it sit for 6-7 hours before this afternoon's drive. No clue what the gremlin is/was at this point because the new compressor was doing same thing until this afternoon when I drove it for a little over a half hour.

Thanks for following up, I greatly appreciate you doing so and I appreciate all I've learned from this forum!
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Old Nov 18, 2024 | 01:46 PM
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i had this once
do you have any ambiguity about the electrical connector at the front struts? each one has one
turned out to be the airmatic electrical plug, i had to zip tie it to make it tight. it also has a grommet at the wheel well for wire slack if that makes sense

Last edited by e350forme; Nov 18, 2024 at 03:42 PM.
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Old Nov 18, 2024 | 01:56 PM
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Originally Posted by e350forme
i had this once
do you have any ambiguity about the electrical connector at the front struts? each one has one
turned out to be the airmatic electrical plug, i had to zip tie it to make it tight. it also has a grommet at the wheel well for wire slack if that makes sense

when my plugs were seated all the way the scanner registered everything but then the code never went away and ride height all wonky. ride height changed when new shocks went in
i cant believe you got all those nice parts so pricey i used the ebay struts

there is a 247 w220 live chat on IG, its called w200 dash light mafia you should join it
thanks! It seems to have been related to the compressor for some unknown reason. I replaced it since it was getting loud (13 month old Arnott) and I found moisture in blow off valve. Doing so appears to have solved the issue as of now (going on a week of monitoring every drive to track compressor run time) and ride seems better, though we hadn't noticed it was rougher until after compressor was swapped out. I'll check connectors if issue returns. Appreciate the info!
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Old Nov 18, 2024 | 03:41 PM
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to be honest my compressor is the same, loud and on "often" (less often than not through)... seems to be happy honestly, original pump,(i wish i had a spare just incase, but probably hard to replace i haven't looked into it luckily) . obviously if something is wonky it will be all confused

my pump turns on LESS when i am driving

Last edited by e350forme; Nov 18, 2024 at 03:42 PM.
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Old Nov 18, 2024 | 03:45 PM
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Originally Posted by QuackQuackBlast
Thanks for following up! Yes, I ran codes, nothing persistent or repetitive. Ran active tests on every system and nothing threw an error, all checked out. Car doesn't sag at all. Compressor just kicks in every couple minutes for no apparent reason. Replaced valve block, same thing. Finally put new compressor in it this week (pressure relief valve you mentioned was saturated/wet on old one and it was getting loud from wear). Same problem existed with new compressor, but miraculously, after asking today, it hasn't kicked on like it was. I raised the car this morning and let it sit for 6-7 hours before this afternoon's drive. No clue what the gremlin is/was at this point because the new compressor was doing same thing until this afternoon when I drove it for a little over a half hour.

Thanks for following up, I greatly appreciate you doing so and I appreciate all I've learned from this forum!
find the IG live group chat
w220 dash light
they got every smart guy on demand for the w220 willing to help out and chat at anytime
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Old Nov 18, 2024 | 03:47 PM
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these cares are ALL about driving. the longer you drive it after a "fix" the longer computers need to relearn. 2001 tech for ya
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Old Nov 18, 2024 | 03:58 PM
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Originally Posted by e350forme
to be honest my compressor is the same, loud and on "often" (less often than not through)... seems to be happy honestly, original pump,(i wish i had a spare just incase, but probably hard to replace i haven't looked into it luckily) . obviously if something is wonky it will be all confused

my pump turns on LESS when i am driving
Very simple swap, if you ever have to do it, it's very straightforward. Here's to hoping you don't but the spare isn't a bad idea, if it's loud enough to hear running.
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Old Nov 19, 2024 | 10:53 AM
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The most difficult part of replacing the Airmatic compressor is keeping track of the parts and correct assembly of the compressor mounting system. It isn't intuitively obvious at all.

Failure or incorrect assembly of the mounting system is also one of the most common causes of noisy compressor operation.

If the compressor runs more than usual, it is very likely that a $10 piston ring will help the situation.
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Old Nov 20, 2024 | 03:28 PM
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Originally Posted by wallyp
The most difficult part of replacing the Airmatic compressor is keeping track of the parts and correct assembly of the compressor mounting system. It isn't intuitively obvious at all.

Failure or incorrect assembly of the mounting system is also one of the most common causes of noisy compressor operation.

If the compressor runs more than usual, it is very likely that a $10 piston ring will help the situation.
ha didnt know about the piston ring! so there its like there is an extra engine
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