S-Class (W221) 2007-2013: S 320 CDI, S 350, S 450, S 500, S 550, S 420 CDI, S 600

noise from the ABC pump and foaming power steering fluid

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Old Apr 17, 2024 | 11:47 AM
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S550 W221
Unhappy noise from the ABC pump and foaming power steering fluid

Hello. I've had a problem for almost a year. The noise of the ABC tandem pump is as shown in the link below. The Pentosin CHF fluid and the ABC filter were replaced, the system was flushed, and a rodeo test was performed. Unfortunately, the symptoms did not subside. The mechanic's verdict was the ABC pump. was replaced, but still the same, then we replaced the pulsation dumper but the pump makes noise. The ABC pump pressure is correct, there are no errors, the suspension works properly, it raises and lowers. There is no loss of fluids, no leaks. I have no more ideas where to look for the cause. Do you have any ideas where else I can look for the problem? The noise is more intense when turning the steering wheel. This does not occur when lowering and raising the suspension.

Link for video:

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Old Apr 17, 2024 | 01:18 PM
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Foaming fluid usually indicates a nitrogen bomb is leaking nitrogen into the fluid.

Replace all the accumulators. Perform another rodeo. See how it behaves.
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Old Apr 17, 2024 | 03:47 PM
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2006 W221 S500L M273
Originally Posted by JohnLane
Foaming fluid usually indicates a nitrogen bomb is leaking nitrogen into the fluid.
Replace all the accumulators ...
But the accumulators and pulsation dampers are all in the ABC circuit and not the power steering circuit, right?
In the 2nd video you can see that the power steering reservoir is filled with white foam.

(Just to make sure) is the power steering circuit also filled with CHF11S, Przemo91?
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Old Apr 17, 2024 | 03:55 PM
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Originally Posted by Jaap
But the accumulators and pulsation dampers are all in the ABC circuit and not the power steering circuit, right?
In the 2nd video you can see that the power steering reservoir is filled with white foam.

(Just to make sure) is the power steering circuit also filled with CHF11S, Przemo91?
I guess so. Doesn't the power steering use the same fluid as ABC? Is the fluid changed separately?
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Old Apr 17, 2024 | 03:58 PM
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2006 W221 S500L M273
The pump is a tandem ABC/power-steering pump with 2 completely separate circuits.
Both need to be filled with CHF11S ONLY.
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Old Apr 17, 2024 | 04:04 PM
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I was convinced that it was the same system, do you know the fluid replacement procedure or do you have a manual on how to replace the fluid in the power steering system? I know ABC fluid replacment
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Old Apr 17, 2024 | 04:34 PM
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2006 W221 S500L M273
All i found is this AR46.30-P-0010SX: Fill power steering pump and bleed
It's not specifically for ABC equipped cars though
Attached Files
File Type: pdf
AR46.30-P-0010SX.pdf (511.7 KB, 129 views)
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Old Apr 17, 2024 | 04:58 PM
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Thanks a lot for your time and manual pdf. This is for the Airmatic version. This makes me wonder why I can't find the ABC version? I can't find information anywhere whether the tandem pump has the same fluid? Although why would there be two tanks with an oil level gauge?
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Old Apr 17, 2024 | 05:12 PM
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Below is a video of how the fluid behaves when turning the steering wheel with the ignition off.

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Old Apr 17, 2024 | 09:27 PM
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It is power steering making noise and foaming fluid. I may suffer from reading comprehension issues. Stranger has happened.

Airmatic cars will not have the duo-pump.

Power steering foaming fluid will have to be air getting in via the return circuit or via the front seal on the pump. Any leaks in the return line to the pump?

I always used ZHM in power steering and ABC until the 222 car which uses a different fluid for MBC and electric power steering. :-(
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Old Apr 18, 2024 | 03:34 AM
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Originally Posted by JohnLane
It is power steering making noise and foaming fluid. I may suffer from reading comprehension issues. Stranger has happened.

Airmatic cars will not have the duo-pump.

Power steering foaming fluid will have to be air getting in via the return circuit or via the front seal on the pump. Any leaks in the return line to the pump?

I always used ZHM in power steering and ABC until the 222 car which uses a different fluid for MBC and electric power steering. :-(

There are no fluid leaks, the ABC pump has been regenerated, the only place it can discharge fluid is the power steering tank. I changed the cap as well
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Old Apr 18, 2024 | 07:02 AM
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Originally Posted by Przemo91
There are no fluid leaks
In this case you're not looking for fluid leaks, you'll want to check if air can enter the low-pressure power steering lines(s) somewhere.
Like JohnLane said: "Power steering foaming fluid will have to be air getting in via the return circuit or via the front seal on the pump."
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Old Apr 18, 2024 | 09:55 AM
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Foam in the liquid theoretically indicates this, and the sound of the pump indicates air in the system. I will look again because I have already inspected the hydraulic connections at the ABC pump. The return circuit to the power steering reservoir is the larger hole or the smaller one?
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Old Apr 18, 2024 | 09:59 AM
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Low pressure (return line) is usually larger hole.
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Old Apr 18, 2024 | 10:07 AM
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Originally Posted by Przemo91
Foam in the liquid theoretically indicates this, and the sound of the pump indicates air in the system. I will look again because I have already inspected the hydraulic connections at the ABC pump. The return circuit to the power steering reservoir is the larger hole or the smaller one?

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Old Apr 20, 2024 | 01:07 AM
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Originally Posted by Przemo91
Foam in the liquid theoretically indicates this, and the sound of the pump indicates air in the system. I will look again because I have already inspected the hydraulic connections at the ABC pump. The return circuit to the power steering reservoir is the larger hole or the smaller one?
Has this power steering pump ever had the steering wheel turned all the way right/left when turning the car around in a parking lot?
Steering to the limits can blow the seals out of most hydraulic power steering pumps. You will hear the pump make high pitch noise when in that zone of destruction. When I get into that over pressure zone, I immediately steer out enough to hear normal operation of pump. Seals internal could be damaged and sucking air internally into system causing the sudsing you describe.

Electric steering is immune to over pressure when steering the wheel full left/right. No hydraulics.

If the car is being driven like that, it will never be healed.

Johnny

Last edited by johnnyrocket52; Apr 20, 2024 at 01:17 AM.
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Old Apr 20, 2024 | 04:36 AM
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Sometimes the steering wheel was turned to the limit but immediately went back, I don't think it destroys the pump every time. Which external seals exactly do you mean? I would like to point out that the pump sometimes stops making sounds for a while, after driving e.g. 50 km in an urban cycle, after turning off the ignition several times.
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Old Apr 20, 2024 | 02:43 PM
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Originally Posted by Przemo91
Sometimes the steering wheel was turned to the limit but immediately went back, I don't think it destroys the pump every time. Which external seals exactly do you mean? I would like to point out that the pump sometimes stops making sounds for a while, after driving e.g. 50 km in an urban cycle, after turning off the ignition several times.
Operating it to the extreme motion and over pressuring the P/S pump damage is cumulative. The pumps typically run at 1100-1300 psi. Add in dirty, low fluid, and the pump along with external components can meet an early grave. The internal and external seals get compromised and it will lose ability to make enough pressure to operate as designed and can leak to the outside world where we live. When certain seals leak, air could be Venturi into the system and foaming occurs, and minimal outside leaks will not be observed.

Example, inside the reservoir, above the P/S pump fluid, is air head space at atmospheric pressure, accounting for thermal expansion of fluid. Somehow a component venting back to the head space is sucking air from there?

Is the correct P/S fluid, not contaminated with moisture being used?

Make sure it’s not Aunt Mildred’s sewing machine oil…


Best
Johnny

Last edited by johnnyrocket52; Apr 20, 2024 at 05:09 PM.
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Old Dec 2, 2024 | 10:38 AM
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Is this problem solved eventualy?
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Old Dec 2, 2024 | 03:27 PM
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Originally Posted by dim70
Is this problem solved eventualy?
Yes. Is solded. I remove all fluid. I flushed the entire system with about 5l CHF and filled it with new. Thanks
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Old Dec 3, 2024 | 12:36 PM
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Originally Posted by Przemo91
Yes. Is solded. I remove all fluid. I flushed the entire system with about 5l CHF and filled it with new. Thanks
Thanks for the update, i have some weird issues so was looking at this thread for tips.
Have a new ABC pump but sometimes stil steering goes heavy and after a sprint the steering wheel shakes when trying to steer (not in straight posision), only when warm and shut down for 10 minutes and start again it moans for a few seconds.
No idea whats going on but replacing the reservoir is the firts thing to do.


Last edited by dim70; Dec 3, 2024 at 12:48 PM.
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