S-Class (W221) 2007-2013: S 320 CDI, S 350, S 450, S 500, S 550, S 420 CDI, S 600

Boston Swing Cell Auxilliary Battery Upgrade Replacement

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Old Sep 3, 2025 | 07:49 PM
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1983 Nissan Shltbox
Boston Swing Cell Auxilliary Battery Upgrade Replacement

Bored, broke and unemployed so I built this today. Drove 40 miles just now with this new battery. No issues. Resting voltage is 14.45V. I am converting the entire car to Lithium. Thought I'd share for all the DIY'ers here. I really enjoy this forum. Lots of good, knowledgeable folks here. I appreciate you guys. Thank you for all your help. This is for ya'll (:












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Old Sep 3, 2025 | 08:19 PM
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1983 Nissan Shltbox
Woops, Data Sheet attached (:

I will never have to replace this battery Lol

Attached Files
File Type: pdf
swing5300.pdf (592.4 KB, 41 views)
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Old Sep 3, 2025 | 09:13 PM
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Hell yeah, that's some impressive DIY hustle. Love the ingenuity. Keep us posted on the conversion, that's a killer project.
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Old Sep 4, 2025 | 05:09 AM
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Nice little welder... if you pull TPMS sensors apart they have watch / remote fob type batteries potted inside. You can dremel them out and fit new. But welding on the tabs is the issue.
Not pulled the car ones apart so not 100% sure what’s on the 221, but schrader ones can be done





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Old Sep 4, 2025 | 05:15 AM
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3rd video 16 seconds, the bit you tap and say is it a harddrive.... that's the CGW, in a very slightly different location to the early cars

the blue stuff is either foam or glue as part of the trim fitting at manufacture - beige in older cars I think
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Old Sep 4, 2025 | 08:25 AM
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Couple of comments on the hacks discussed above:
1. Are you certain the original SLA aux battery charger will safely charge lithium batteries?
2. I thought the coin cell batteries in TPMS sensors are purposefully not replaceable so that the assembly doesn't accidentally fly apart while being centrifuged at ~1500 rpm.
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Old Sep 4, 2025 | 09:38 AM
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2007 S600, 2007 Chrysler 300 SRT8, 2000 C5 Corvette, 2017 Mustang GT, 2023 300C, and a 2019 Lincoln
Nice project. Sorry to hear you are unemployed. Happened to me so many times over the last 30 years. Wishing you some good luck.
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Old Sep 4, 2025 | 09:42 AM
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Originally Posted by streborx
Couple of comments on the hacks discussed above:
2. I thought the coin cell batteries in TPMS sensors are purposefully not replaceable so that the assembly doesn't accidentally fly apart while being centrifuged at ~1500 rpm.
that’s the story they want you to believe - the way they make those, the batteries are forced into the housing not out of it, exactly the same with the slightly earlier ones with the valve built in.
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Old Sep 4, 2025 | 07:26 PM
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Charging is not an issue. I did this because I'm going to replace the starter battery with LifePo4. I'm pulling the AGM under the hood. I'm putting 320AH LifePo4 cells in the trunk and running 1/0 cable from the trunk to the battery connections up front to make the connections. This way we are all the same chemistry and I don't have to deal with DC contactors or relays to isolate different batteries when the car is off.
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Old Sep 4, 2025 | 07:42 PM
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Originally Posted by BOTUS
that’s the story they want you to believe - the way they make those, the batteries are forced into the housing not out of it, exactly the same with the slightly earlier ones with the valve built in.
Interesting that nobody is rebuilding them like alternators, starters and other components are rebuilt.
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Old Sep 4, 2025 | 07:44 PM
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Originally Posted by Senecat
Charging is not an issue. I did this because I'm going to replace the starter battery with LifePo4. I'm pulling the AGM under the hood. I'm putting 320AH LifePo4 cells in the trunk and running 1/0 cable from the trunk to the battery connections up front to make the connections. This way we are all the same chemistry and I don't have to deal with DC contactors or relays to isolate different batteries when the car is off.
I have no idea how this addresses the charging issue, but best of luck with how ever it turns out.
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Old Sep 5, 2025 | 04:32 AM
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Originally Posted by streborx
Interesting that nobody is rebuilding them like alternators, starters and other components are rebuilt.

Bosch do - they have new or their secondhand https://www.boschautoparts.com/g/sta...nd-alternators

also check the novel name for the secret designed not to fail version at the bottom of each list









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Old Sep 5, 2025 | 04:48 AM
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2006 W221 S500L M273
Originally Posted by Senecat
Charging is not an issue. I did this because I'm going to replace the starter battery with LifePo4. I'm pulling the AGM under the hood. I'm putting 320AH LifePo4 cells in the trunk and running 1/0 cable from the trunk to the battery connections up front to make the connections. This way we are all the same chemistry and I don't have to deal with DC contactors or relays to isolate different batteries when the car is off.
Please let us know how that works out, how you did the cabling etc.
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Old Sep 5, 2025 | 08:52 AM
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Originally Posted by BOTUS
Bosch do - they have new or their secondhand https://www.boschautoparts.com/g/sta...nd-alternators

also check the novel name for the secret designed not to fail version at the bottom of each list
Yes, this is what I meant -- starters and alternators are rebuilt because it's economically viable. I suspect TPMS sensors are not rebuilt because the rebuild cost exceeds the cost of a new one.
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Old Sep 5, 2025 | 10:26 AM
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I read your post wrong..... TPMS sensors are only costly from BM or Merc, the rest sell them for $25

but not need tyo stress if you do the battery it will last another 10 years and there no fun needed to get the car to recognise them
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Old Sep 5, 2025 | 10:34 AM
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Senecat, there should be no battery in your boot - yours is the later design ??? it has a big one up front on later cars it does everything

and the one you just did under the dash, is only on the w221 to get the ISM to shift if the front battery has died.... although it would be nice if it did the doors so you can open the car and sort the one under the bonnet
other later Mercs the axu "motorcycle battery" helps the cars logic for start stop - for some reason

I do wonder how the car will cope with the box of tricks many cables connect to in front of the big battery... if you have a lithium simple thing there. Many aftermarket retrofit Lithium ones include their own battery management system - with logic for how it charges and how it behaves.... check out complicated idea for bikes... https://www.motobatt.com/en/hybrid-batteries
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Old Sep 6, 2025 | 12:57 PM
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Yep, I run Antigravity in my Ducati.

https://antigravitybatteries.com/pro...em/at7b-bs-rs/

There's nothing to it as far as converting to Lithium. The AGM under hood will be deleted, the LifePo4 cells will be mounted in the boot, and the LIN line to the alternator will be disconnected, charging the cells at a constant 14.5V instead of using the computer controlled variable charging program. The 1/0 OFC cable connections under the hood are simple. Three runs of 1/0 from the rear battery to the front; One cable from battery positive to alternator charge post, one cable from battery positive to the factory under-hood battery connection, and one cable from battery negative to factory under-hood negative. None of this is new anymore, competition stereo folks have been doing it for years now, the popular Lithium chemistries being LTO, LifePo4, and LiMn2O4.
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Old Sep 6, 2025 | 01:27 PM
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These are the Eve cells I will be using. They fit perfectly within the space an OEM battery would have gone in the earlier models.

https://batteryfinds.com/wp-content/...nDatasheet.pdf






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