S55 AMG, S65 AMG , S63 AMG (W220, W221) 2001 - 2013 (Two Generations)

How To guide: FULL 3.5" intake, including Y pipe and front mount filters

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 01-16-2013, 04:22 PM
  #1  
Banned
Thread Starter
 
nidyanazo's Avatar
 
Join Date: Nov 2012
Posts: 331
Likes: 0
Received 8 Likes on 8 Posts
550HP+ ///AMG CL55 Kompressor, Ducati 916bp, Yamaha R1 WSBK replica
Arrow How To guide: FULL 3.5" intake, including Y pipe and front mount filters

Hey everyone, if you're interested in getting an amazing sounding intake at the fraction of the cost of any other system out there.. Then read on...

I made this system for my CL55, but it should work for the SL55, S55 AND E55 as well.

You can check out the full writeup and see al lthe installation / build videos here:
https://mbworld.org/forums/cl55-amg-...t-filters.html

DEPENDING ON OPTIONS, you CAN build this system for as little as $235!!!!
Current pricing for competing products?

1) Needswings system: $850. (and it's "ONLY" a 3" system.)


2) Fabtech: $650 (and it's "ONLY" a 3" system.)



I went all out, and used the "ram air" frontal filtering cone filters, and full heat wrap.

The cost? A mere $285.. and you get a true 3.5" system, all the way from the filters, to the throttle body..

*I'm not selling these, just showing YOU how to make them. *




**Here is the final version with heat wrap installed**



And under that heat wrap you can see:








This version is slightly louder, but takes in warmer air. Just use open filters.



Here's the plan:

FULL 3.5" tubing, and filters mounting right at the front. The filters will have heat shields to combat the rising engine heat, and also be the "cutout" cone filters, so the air coming in from the sides of the radiator will ram air effect right into the filter "nozzles"

I'll also be wrapping the pipes with a heat wrap good to 1000 degrees, and on top of the heat shields (or underneath it I should say) using adhesive backed heat "blanket".


-----------------------
If you want to keep that "Factory fresh" look, check out the other system I'm showing you how to make. It basically replaces the standard plastic tubes (that have dimples and turbulence creating ripples in them) with nice 3" aluminum tubes.

You can find it in the HOW TO Stickey in the CL55/ 65 Subforum

Here is the result:






RESULTS:







Last edited by nidyanazo; 01-18-2013 at 07:29 PM.
Old 01-17-2013, 05:17 PM
  #2  
Super Member
 
w4sim's Avatar
 
Join Date: May 2011
Location: UK
Posts: 556
Received 8 Likes on 7 Posts
S55K AMG
I like little projects like this, well done i must say.

I may even one day get to try it myself, i certainly like the sound of it.
Old 01-18-2013, 07:37 AM
  #3  
Super Member
 
mrbobby's Avatar
 
Join Date: Aug 2010
Location: Kingsville Ontario (South of Detroit)
Posts: 982
Received 6 Likes on 5 Posts
2003 S500 4Matic (SOLD) + 2004 S55 (SOLD) 2005 CLK 500 Cabriolet 2008 S 450
Wow cool work!
Old 01-18-2013, 03:02 PM
  #4  
Senior Member
 
Triman2008's Avatar
 
Join Date: Apr 2011
Location: Grand Rapids, MI
Posts: 414
Likes: 0
Received 1 Like on 1 Post
S55 AMG
I am working on an intake system as well, except I found inline filters.
Old 01-18-2013, 07:32 PM
  #5  
Banned
Thread Starter
 
nidyanazo's Avatar
 
Join Date: Nov 2012
Posts: 331
Likes: 0
Received 8 Likes on 8 Posts
550HP+ ///AMG CL55 Kompressor, Ducati 916bp, Yamaha R1 WSBK replica
Thanks guys.

Triman, those are the spectre air boxes and should be wrapped to avoid heat soak.

I reccomend against using such weak hose made for dryer ducting. It can/ will rupture and leak in unfiltered air to the engine.

Keep us updated though with how it turns out!
Old 01-19-2013, 11:21 AM
  #6  
MBWorld Fanatic!
 
xlr8tin's Avatar
 
Join Date: Dec 2005
Location: Fort Worth, TX
Posts: 2,021
Likes: 0
Received 3 Likes on 3 Posts
2011 GL550, 2004 Audi S4 v8
I don't think that is his final step up. I'm thinking Triman was just setting it up, and that these dryer hoses are to see how it looks..

nidyanazo, This is an awesome post. I'd love to try something like this. Is there somewhere for the crankcase breather to fit onto, or would something have to be fabricated for it. I'm not even sure where this breather is on my engine. I tried to find out a couple years ago, and no one could help me with it on my E55
Old 01-19-2013, 01:16 PM
  #7  
Senior Member
 
Triman2008's Avatar
 
Join Date: Apr 2011
Location: Grand Rapids, MI
Posts: 414
Likes: 0
Received 1 Like on 1 Post
S55 AMG
xlr8tin is right, it was just used to mock things up. I have 4 inch pipe that I am using and I'm going to powder coat everything when done.
Old 01-19-2013, 08:36 PM
  #8  
MBWorld Fanatic!
 
xlr8tin's Avatar
 
Join Date: Dec 2005
Location: Fort Worth, TX
Posts: 2,021
Likes: 0
Received 3 Likes on 3 Posts
2011 GL550, 2004 Audi S4 v8
How much longer do you think until you are finished with it, Triman?
Old 01-19-2013, 08:50 PM
  #9  
MBWorld Fanatic!
 
xlr8tin's Avatar
 
Join Date: Dec 2005
Location: Fort Worth, TX
Posts: 2,021
Likes: 0
Received 3 Likes on 3 Posts
2011 GL550, 2004 Audi S4 v8
Oh yea, I meant to ask earlier what you have done, if anything, to your exhaust?
Old 01-20-2013, 08:40 AM
  #10  
Senior Member
 
Triman2008's Avatar
 
Join Date: Apr 2011
Location: Grand Rapids, MI
Posts: 414
Likes: 0
Received 1 Like on 1 Post
S55 AMG
xlr8tin, I hope to have it done by spring time frame. Are you asking me what I have done to my exhaust? I have some ****ty headers that look like some one did a hack job and just welded some pipes together. There's no collector on them, all the pipes just flow into an area where it looks like the primaries ACTUALLY overlap each other. From there the exhaust is pretty decent. No cats, and 3 inch all the way out with CL55 mufflers. I am planning to get a custom set of headers and full exhaust over next winter, and do all the supporting cooling mods (split the system and a trunk mount). Also going to be corn fed!!
Old 01-20-2013, 11:42 AM
  #11  
MBWorld Fanatic!
 
xlr8tin's Avatar
 
Join Date: Dec 2005
Location: Fort Worth, TX
Posts: 2,021
Likes: 0
Received 3 Likes on 3 Posts
2011 GL550, 2004 Audi S4 v8
Yea, I was asking you and OP, and anyone else that has done a custom exhaust.

I would love to see final install of your setup as I'm sure everyone else will also. So you have no cats? I tried to remove my secondary ones, with intent to install some high flow ones like I did on the E55 I had, but the shop told me that removing them would do no good. So instead of arguing I just had them remove the resonators. There aren't many muffler shops that know what they are doing around here, and I am not a welder.

I'd love to do all these things to this car, but in reality it seems that whenever I do, I end up selling the car soon after. So I'll be keeping it cheap. I still want wheels, but will have to wait longer for those. Kinda pissing me off that I can't get any yet.
Old 01-26-2013, 07:12 PM
  #12  
Senior Member
 
Triman2008's Avatar
 
Join Date: Apr 2011
Location: Grand Rapids, MI
Posts: 414
Likes: 0
Received 1 Like on 1 Post
S55 AMG
Wheels will set the car off if done right......
Old 01-28-2013, 05:39 AM
  #13  
Member
 
xplosiveg06's Avatar
 
Join Date: Mar 2008
Location: OC
Posts: 152
Likes: 0
Received 0 Likes on 0 Posts
Mini Cooper, M5
how much louder is the full 3.5 intake vs the intake using the stock airboxes with 3in heat wrapped pipes?

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: How To guide: FULL 3.5" intake, including Y pipe and front mount filters



All times are GMT -4. The time now is 07:19 AM.