W211 AMG Discuss the W211 AMG's such as the E55 and the E63
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*** Intercooler Project ***

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Old 03-01-2007, 10:31 PM
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2003 CL55 Kompressor Horizon Blue Metallic
Originally Posted by Shaun
Wait are you guys saying that the S55 cooloing setup is different to the E and CLS?
I wouldn't know about the CLS, but check out the image of the cooling system that Yacht Master posted. You can follow the plumbing in your own car and compare it to the image to be certain.

Last edited by mclarenm8d; 03-01-2007 at 10:34 PM.
Old 03-02-2007, 09:19 AM
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E55
Victor or anyone else,
Do you have any pictures of the stock set-up (pic of the front end of the car with the bumper off) for comparison purposes..
Old 03-02-2007, 01:06 PM
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E55
Originally Posted by jangy
I'd be interested.
Jangy,
Which intercooler setup is this a picture of?
Thanks
Old 03-04-2007, 09:48 AM
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E-ZGO 53hp., 1999 E 430 sport, 2004 E 55, 2008 Tahoe LTZ on 24"s
SLR style intercoolers are the holy grail

SLR style intercoolers are the holy grail
Just some photos of the intercoolers and not much more, yes there is a V8 engine under all that.

*** Intercooler Project ***-dsc05841.jpg

*** Intercooler Project ***-dsc05842.jpg

*** Intercooler Project ***-dsc05843.jpg

*** Intercooler Project ***-dsc05848.jpg

*** Intercooler Project ***-dsc05807.jpg

My first impression was that the SLR coolers were smaller than I had imaged and the plumbing was larger than I had imaged, imagine that.
Old 03-04-2007, 12:45 PM
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03 E55 AMG
Smile

Here is a close up...
Attached Thumbnails *** Intercooler Project ***-cooler-r-h-rear.jpg  
Old 03-04-2007, 01:54 PM
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Originally Posted by Finny
Here is a close up...
Old 03-05-2007, 12:00 AM
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2015 S212
Originally Posted by SleeperX
Jangy,
Which intercooler setup is this a picture of?
Thanks
It is a custom one. Not the best of quality, actually. I was thinking to maybe see if they could fab one for the E55. I only want to undertake the project if we have a need. If not, I'll move on to the mods I actually have specs on.
Old 03-09-2007, 03:55 PM
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2003 E55 AMG
The first kit is on its way.. I'll take some detail pics of all the pieces and then when it gets coated I'll post another pic.
Old 05-02-2007, 04:13 AM
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No longer stock '06 E55, A3 3.2 Quattro, LRD4 HSE, R107 280SL
Has anyone just fitted the extra exchanger from the W220 ?

This seems to be a pretty simple install .... space permitting?

I am a little concerned about having too fat a heat exchanger infront of the engine radiator ... this could cause engine termps to suffer instead of IAT's - think this will need to be a bit of a balancing act !!!

Anyone have a clue what the fluid volume is of the W220 h/e is and its part number ?
Old 05-02-2007, 11:01 AM
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03 E55 AMG
Originally Posted by stevebez
I am a little concerned about having too fat a heat exchanger infront of the engine radiator ... this could cause engine termps to suffer instead of IAT's - think this will need to be a bit of a balancing act !!!
Insignificant... The main radiator won't even know it's their. The fans will activate accordingly.

Been there done that. The words Heat soak are no longer in my vocabulary.
Old 05-02-2007, 11:45 AM
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No longer stock '06 E55, A3 3.2 Quattro, LRD4 HSE, R107 280SL
"Cool" Finny ... If I remember correctly you had a custom unit fabricated? You would not know the W220 heat exchanger part number would you?

Anyone?

My ASP pulley gets IATS to around 50deg C over ambient. With ambients getting into the mid 20's now its getting to tha marginal stage already I think, so this will have to be done - one way or another.
Old 05-02-2007, 12:57 PM
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Originally Posted by Finny
Insignificant... The main radiator won't even know it's their. The fans will activate accordingly.

Been there done that. The words Heat soak are no longer in my vocabulary.
Finny, more info please!!!!! Can you go into a little more detail of what you did to improve your intercooling? Thanks ahead for any response.
Old 05-02-2007, 01:09 PM
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03 E55 AMG
Originally Posted by jcjmw
Finny, more info please!!!!! Can you go into a little more detail of what you did to improve your intercooling? Thanks ahead for any response.
Read this link fellers...

https://mbworld.org/forums/w211-amg/179681-ic-cooling-upgrade-question.html

Dimensions and photos to do your own or PM Victor to see what he came up with.

Anyway check this link out first and get back if you have any other questions.
Old 05-02-2007, 02:35 PM
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Your worst nightmare...
Originally Posted by Finny
Insignificant... The main radiator won't even know it's their. The fans will activate accordingly.

Been there done that. The words Heat soak are no longer in my vocabulary.
I am having one fabricated as we speak, you are right on the money...as per my MB mechanic he said the front radiator won't even know that there is something in front, as the fan will activate when it needs to. Can't wait to try this out!!
Old 05-04-2007, 11:20 AM
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2003 E55 AMG
Like everyone else said.. there is no issue to putting the heat exchanger in front of the rad..

My parts are still in transit from Europe... One of the shops I used to help me with this kit has been dragging his feet on getting me the initial pieces.. I got an airway bill Tracking # but no parts yet..

I'll post some detailed pics of what I put together once they arrive... any day now..
Old 05-04-2007, 03:22 PM
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2003 E55 AMG
Finally, finally, finally... After waiting 2 months my first intercooler kit, transmissions cooler kit, and other tidbits landed in Toronto today!!!!!!

I am going to pick them up tonight and will post all kinds of details for you guys later this evening once I have everything in my hands...

I made a big mistake outsourcing the heat exchanger components (tranny & intercooler) to a company in Europe.. It took way too long to get done and very difficult to track people down and get information back. Very stressful!!

Now, in order to reproduce these kits, I am going to deal with either a USA or CDN company to make the heat exchangers.. The CNC pieces I will do here locally..

Once I know how many kits are required, I can provide accurate pricing..

More to come later this evening when I upload the pics.
Old 05-04-2007, 05:55 PM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by vrus
Finally, finally, finally... After waiting 2 months my first intercooler kit, transmissions cooler kit, and other tidbits landed in Toronto today!!!!!!

I am going to pick them up tonight and will post all kinds of details for you guys later this evening once I have everything in my hands...

I made a big mistake outsourcing the heat exchanger components (tranny & intercooler) to a company in Europe.. It took way too long to get done and very difficult to track people down and get information back. Very stressful!!

Now, in order to reproduce these kits, I am going to deal with either a USA or CDN company to make the heat exchangers.. The CNC pieces I will do here locally..

Once I know how many kits are required, I can provide accurate pricing..

More to come later this evening when I upload the pics.
Hurry up dude! Your killin us!

Tranny cooler definitely sounds interesting.
Old 05-04-2007, 11:57 PM
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04 E55
Vic have you talked to Griffin about the heat exchangers ? Company has had its ups and downs but they make high quality radiators...
Old 05-05-2007, 06:37 AM
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C43/55,2k11 Volvo S60 T6AWD,2k Audi B5 S4,95 Eagle Talon Tsi AWD 500+awhp
Originally Posted by vader
Vic have you talked to Griffin about the heat exchangers ? Company has had its ups and downs but they make high quality radiators...
Spearco and Treadstone put out far better radiators than Griffin..
Old 05-08-2007, 01:12 AM
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2003 E55 AMG
You really have to have a stomach of steel to deal with vendors some times... I picked up my box the other night expecting to have both pieces in there but I only received the transmission cooler components... The cooler was made a bit thinner and the outlet locations were changed for better clearance.

ARRGGGHH... My frontmount is still M.I.A... on the phone to Europe again in the morning..
Old 05-08-2007, 01:13 AM
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2003 E55 AMG
Spearco, Griffin and Ron Davis are all on the list.. I need a good vendor in the USA or Canada that can build to my specs.. That is once I can get my original prototype to show up.

Originally Posted by vader
Vic have you talked to Griffin about the heat exchangers ? Company has had its ups and downs but they make high quality radiators...
Old 05-08-2007, 01:22 PM
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2005 E55 Wagon
Originally Posted by vrus
You really have to have a stomach of steel to deal with vendors some times... I picked up my box the other night expecting to have both pieces in there but I only received the transmission cooler components... The cooler was made a bit thinner and the outlet locations were changed for better clearance.

ARRGGGHH... My frontmount is still M.I.A... on the phone to Europe again in the morning..
Hang in there!!!!

You have come up with some great products, been very detailed, kept everyone statused and built a great reputation for yourself in a short period of time. Whenever your next product is ready for purchase, we will all be ready to hand over our money. Keep up with the great ideas, products and attention to detail!!!!
Old 05-08-2007, 02:06 PM
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2003 E55 AMG
Hey Jack!! Thanks my friend for the kind words.. It means alot!

I hope you are enjoying your "toys" and the car is running well. I'll post some updates once I've received them.

Originally Posted by jcjmw
Hang in there!!!!

You have come up with some great products, been very detailed, kept everyone statused and built a great reputation for yourself in a short period of time. Whenever your next product is ready for purchase, we will all be ready to hand over our money. Keep up with the great ideas, products and attention to detail!!!!
Old 05-11-2007, 10:02 AM
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Vic when are you going to test those mods ???

I am very curious in how POWER much these IC mods with no bypass will make I am starting to do some savings...TB and this mode could make some serious power...if porperly tuned inn...

Last edited by E55 RUSS; 05-11-2007 at 10:05 AM.
Old 05-17-2007, 11:02 AM
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2003 E55 AMG
These mods have already been tested!

They have been running on a 700hp SL55 over in Europe. And, there is someone on this board with a 640hp setup on a SL55 with a similar setup.

I am installing on my car soon.. I've got a whack of stuff sitting in boxes that needs to be installed but they have to be done in certain order so I can complete the dependent projects first.


Originally Posted by E55 RUSS
Vic when are you going to test those mods ???

I am very curious in how POWER much these IC mods with no bypass will make I am starting to do some savings...TB and this mode could make some serious power...if porperly tuned inn...


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