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E55 82MM TB Install DYI! and some other goodies.

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Old 05-31-2010, 06:55 PM
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2004 E55
E55 82MM TB Install DYI! and some other goodies.

It took some time, and we ran into a few problems, but eventually we finished the project! One tip, color code everything you disconnect! Don't want to cross radiator hoses with HE hoses. HAHAHA!

Thanks to Shardul and Scott (AUS-E55) and KuaveSTi (my Cousin), and thanks to Brooke (Exotic-Metal) for the powder Coated surge tanks!





































Old 05-31-2010, 06:55 PM
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Last edited by HadiLaw; 05-31-2010 at 06:58 PM.
Old 05-31-2010, 07:09 PM
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Old 05-31-2010, 07:09 PM
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Cool, nice job Did you have to modify the airbox to fit?
Old 05-31-2010, 07:29 PM
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Modify the Airbox?
It was previously modified by Exotic-Metal. On my car we had to pull the clips off of the intake to push it back in order for the CF to fit. Notice the front Carbon Fiber cover doesn't properly sit.
Old 05-31-2010, 07:53 PM
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Nice job! Looks great!
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Old 05-31-2010, 07:57 PM
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Great job! Can't wait to hear how the car is running now!
Old 05-31-2010, 08:08 PM
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It was a good project, we did run into some hiccups, but hopefully they are sorted out. NO CEL
Old 05-31-2010, 08:46 PM
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Good job guys, One thing I did that i thought was much simpler was to cut and rewire the harnnes rather than repining it. But cool to see guys getting there hands dirty.
Old 05-31-2010, 10:01 PM
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Nice job!!
Look like you welded the adapter plate on the SC nose piece, right? And did you use the MB 82 mm tb or you used the Audi unit? Thanks in advance.
Old 05-31-2010, 10:06 PM
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2004 E55
Originally Posted by Forrest Gump 9
Nice job!!
Look like you welded the adapter plate on the SC nose piece, right? And did you use the MB 82 mm tb or you used the Audi unit? Thanks in advance.
They didn't weld anything, it looks like they used the correct supercharger snout for the 82mm TB.

Y'all do realize that the TB and Snout are AMG Factory parts?
Old 05-31-2010, 10:37 PM
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Originally Posted by sneakyneon
Good job guys, One thing I did that i thought was much simpler was to cut and rewire the harnnes rather than repining it. But cool to see guys getting there hands dirty.
Not really the harness just pops open. The side that goes into the TB
Old 05-31-2010, 10:40 PM
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Originally Posted by Forrest Gump 9
Nice job!!
Look like you welded the adapter plate on the SC nose piece, right? And did you use the MB 82 mm tb or you used the Audi unit? Thanks in advance.
Didnot have to weld it.. I am guessing it is a audi one
Old 05-31-2010, 10:48 PM
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shrimp boat
Originally Posted by AMGPilot
They didn't weld anything, it looks like they used the correct supercharger snout for the 82mm TB.

Y'all do realize that the TB and Snout are AMG Factory parts?
I'm sorry for being ignorant about the AMG stuff. But if it is "AMG factory parts" they wouldn't have to switch the wires right?

To the OP, which wires did you have to switch? Thanks in advance.
Old 05-31-2010, 11:08 PM
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Swell when members catch up to help each other.

Plenty o’ good pictures – I’m a visual learner. Nice work!
Old 05-31-2010, 11:10 PM
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C218 CLS63TT PP Edition1, W213 E63S
great job,

i want to ask you about the small filter. what it is for ?

&
i noticed there is a difference in the S/C inlet between my stock and the 78/80 OEM, i don't have the seconed hole in the 9th picture, the stock one had two, but the 78/80 doesn't has it (where your stock has the black rubber with red inside), so i don't know where to put the black pipe that is comming from both sides into it.



what its job ? is it harm just to keep it there not pluged ?

Last edited by Ali_E55; 06-01-2010 at 02:28 AM.
Old 05-31-2010, 11:12 PM
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Originally Posted by Forrest Gump 9
I'm sorry for being ignorant about the AMG stuff. But if it is "AMG factory parts" they wouldn't have to switch the wires right?

To the OP, which wires did you have to switch? Thanks in advance.
S55 is pinned different than the E55 at the throttle body.

My 82mm TB has an AMG Sticker and Part number, same for my Supercharger snout.
Old 06-01-2010, 01:35 AM
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Brabus K8 E55 05
Can I use the stock gasket for the TB housing between TB housing and S/C? I have Thermal Spacer and I want to take it out because it is moving and more pressure or more pulling I can notice it is moving up and once time it caused a leak which rises the idle rpm to 1000 - 1200 while on P or N and when you push gas on those modes, it goes 2000 - 3000 and it stays their until I shift to D.
Old 06-01-2010, 01:52 AM
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C218 CLS63TT PP Edition1, W213 E63S
Originally Posted by EcoScope
Can I use the stock gasket for the TB housing between TB housing and S/C? I have Thermal Spacer and I want to take it out because it is moving and more pressure or more pulling I can notice it is moving up and once time it caused a leak which rises the idle rpm to 1000 - 1200 while on P or N and when you push gas on those modes, it goes 2000 - 3000 and it stays their until I shift to D.


any Benz if it is still , thr RPM doesn't pass 3000.

but about the Thermal spacers, they guys can aswers you because i didn't used it and will not.
Old 06-01-2010, 02:15 AM
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Originally Posted by EcoScope
Can I use the stock gasket for the TB housing between TB housing and S/C? I have Thermal Spacer and I want to take it out because it is moving and more pressure or more pulling I can notice it is moving up and once time it caused a leak which rises the idle rpm to 1000 - 1200 while on P or N and when you push gas on those modes, it goes 2000 - 3000 and it stays their until I shift to D.
it's a $10 paper gasket, just get a new one. The Idle speed issues is your tune
Old 06-01-2010, 02:53 AM
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Brabus K8 E55 05
Originally Posted by Ali_E55
any Benz if it is still , thr RPM doesn't pass 3000.

but about the Thermal spacers, they guys can aswers you because i didn't used it and will not.
I am getting phenolic just like yours soon. RPM stays around 2000 - 3000 only when there is a leak when you push the accelerator on neutral or parking mode. But, it stopped now since I think no more leak but if this spacer moved because of pulling, the RPM stuck their as I explained.
Old 06-01-2010, 05:10 AM
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Old 06-01-2010, 09:48 AM
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2004 E55
Originally Posted by Forrest Gump 9
I'm sorry for being ignorant about the AMG stuff. But if it is "AMG factory parts" they wouldn't have to switch the wires right?

To the OP, which wires did you have to switch? Thanks in advance.
I had to switch 1 and4, and 5 and 6. If i had to do it again, the switch would take me no longer than 5minutes.
Old 06-01-2010, 09:51 AM
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Originally Posted by Ali_E55
great job,

i want to ask you about the small filter. what it is for ?

&
i noticed there is a difference in the S/C inlet between my stock and the 78/80 OEM, i don't have the seconed hole in the 9th picture, the stock one had two, but the 78/80 doesn't has it (where your stock has the black rubber with red inside), so i don't know where to put the black pipe that is comming from both sides into it.



what its job ? is it harm just to keep it there not pluged ?
The old part has the black plug with the red inside of it. On the new Inlet, we just capped the plug that you see.
Old 06-01-2010, 09:53 AM
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Originally Posted by EcoScope
Can I use the stock gasket for the TB housing between TB housing and S/C? I have Thermal Spacer and I want to take it out because it is moving and more pressure or more pulling I can notice it is moving up and once time it caused a leak which rises the idle rpm to 1000 - 1200 while on P or N and when you push gas on those modes, it goes 2000 - 3000 and it stays their until I shift to D.
if it helps, I used the old gasket. I didnt realize the new gasket was sitting in the front seat! So i guess its safe to say yes, you can use the old one. Although we did change the gaskets under the SC and from the Surge tanks to the SC.


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