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EC Heat Exchanger install and tests

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Old 01-31-2012, 12:33 AM
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2019 GLE 63 S Coupe 2020 E 63 S
EC Heat Exchanger install and tests

Got my HE from EC today. Had some time so decided to get after it.

Before.



After.



Everything was pretty straightforward.

Remove bumper is just time consuming. When you get all the fasteners off, it should practically fall off. If you have to use force something is wrong.

Not real excited about having to cut off the lower bumper mounts, but it seems ok.

the HE install itself is ok. Drill out rivets from old HE holding oil cooler on and drill and rivet the mounts onto the new HE. It hangs a bit lower than before and rubs slightly on the bumper. No big deal.

Getting the air out was a again time consuming. Took a while, I have the -10 bosch pump and had trouble getting the air out. Finally I did get a good stream out and go it purged.

I did a some test runs with a temp sensor hooked up.

On a 50 degree evening. Cruising at 75 on semi flat terrain the temp seemed to be about 72-75.

On a hard pull from 0-90 the temp would hit 87. and quickly come back down to 72-75.

On an extended downhill cruise I was able to get it down to 65. But as soon as I stopped the temp went back up to about 75.

My car is completely stock with the exception of the HE now. It will be interesting with a pulley to see how much difference it will make. That new larger core HE will be a lifesaver for sure.
Old 01-31-2012, 01:15 AM
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good write-up. may tackle this myself now that i've read this! cool bro. good job.
Old 01-31-2012, 01:29 AM
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You should cut those damn tabs blocking air from flowing into the intake tubes..
Old 01-31-2012, 01:56 AM
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Originally Posted by AKnight55
You should cut those damn tabs blocking air from flowing into the intake tubes..
I'll get after that tomorrow. Didn't even notice that until now. Thanks.
Old 01-31-2012, 01:58 AM
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Originally Posted by amg guy
I'll get after that tomorrow. Didn't even notice that until now. Thanks.
No problem.. Was one of the first thing I did
Old 01-31-2012, 02:27 AM
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see question below..

Last edited by backdoc7; 01-31-2012 at 02:30 AM. Reason: double post
Old 01-31-2012, 02:28 AM
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Originally Posted by amg guy
Got my HE from EC today. Had some time so decided to get after it.

Before.



After.



Everything was pretty straightforward.

Remove bumper is just time consuming. When you get all the fasteners off, it should practically fall off. If you have to use force something is wrong.

Not real excited about having to cut off the lower bumper mounts, but it seems ok.

the HE install itself is ok. Drill out rivets from old HE holding oil cooler on and drill and rivet the mounts onto the new HE. It hangs a bit lower than before and rubs slightly on the bumper. No big deal.

Getting the air out was a again time consuming. Took a while, I have the -10 bosch pump and had trouble getting the air out. Finally I did get a good stream out and go it purged.

I did a some test runs with a temp sensor hooked up.

On a 50 degree evening. Cruising at 75 on semi flat terrain the temp seemed to be about 72-75.

On a hard pull from 0-90 the temp would hit 87. and quickly come back down to 72-75.

On an extended downhill cruise I was able to get it down to 65. But as soon as I stopped the temp went back up to about 75.

My car is completely stock with the exception of the HE now. It will be interesting with a pulley to see how much difference it will make. That new larger core HE will be a lifesaver for sure.
Did you get the interest required after installation? Are any worth buying?
Old 01-31-2012, 02:29 AM
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Originally Posted by AKnight55
You should cut those damn tabs blocking air from flowing into the intake tubes..
Originally Posted by amg guy
I'll get after that tomorrow. Didn't even notice that until now. Thanks.
post some afte pic's if you don't mind as i'd like to see what it looks like after you cut. btw, did you take any before iat readings?
Old 01-31-2012, 10:56 AM
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i bet if you wired you pump to be always on when car is on the temps would be even better.
Old 01-31-2012, 11:48 AM
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Originally Posted by Hellzno
i bet if you wired you pump to be always on when car is on the temps would be even better.
I also monitored the temps in the intercooler plumbing lines. From what I can tell that pump is running about all the time anyway. Even on a 50 degree evening.


Trust me just one pull from 0-80 gets those temps up quickly.
Old 01-31-2012, 12:00 PM
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Originally Posted by backdoc7
post some afte pic's if you don't mind as i'd like to see what it looks like after you cut. btw, did you take any before iat readings?
I dont have any pics, sorry. Youll be able to figure it out if you look at it though
Old 01-31-2012, 12:05 PM
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Originally Posted by alsokihi
Did you get the interest required after installation? Are any worth buying?
Yes, If I understand what you are asking the larger intercooler is worth the $
Old 06-02-2012, 02:46 PM
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hows the fit after buttoning it all back up?
Old 06-02-2012, 02:52 PM
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one car at a time
Originally Posted by Toadster
hows the fit after buttoning it all back up?
I too have the EC heat exchanger and fit is great....Also, I can attest to the effectiveness as I logged IATs before and after and this heat exchanger is a huge improvement. I think the next step if you are hell bent on lowering IATs even more is to install a large tank (engine bay or trunk) and run a Killer Chiller....
Old 06-02-2012, 04:01 PM
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Originally Posted by cij911
I too have the EC heat exchanger and fit is great....Also, I can attest to the effectiveness as I logged IATs before and after and this heat exchanger is a huge improvement. I think the next step if you are hell bent on lowering IATs even more is to install a large tank (engine bay or trunk) and run a Killer Chiller....
just wondering with the other cooler mounted below - did the front lip bulge at all?
Old 06-02-2012, 11:17 PM
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No it does not bulge out at all. I have a EC one as well. Look at ur thread u made I posted a pic of mine toad
Old 06-02-2012, 11:41 PM
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Originally Posted by AMG E Power
No it does not bulge out at all. I have a EC one as well. Look at ur thread u made I posted a pic of mine toad
ah yes... I think the EC H/E has the mounts underneath for the cooler - right?
Old 06-03-2012, 02:04 AM
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Originally Posted by Toadster
ah yes... I think the EC H/E has the mounts underneath for the cooler - right?
nope. had to drill and rivet the brackets on. My oil cooler pushes down on the bumper just a little bit.
Old 06-04-2012, 02:30 AM
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Where is the best place to put a bleeder valve on the lines so u can bleed the cooling system fast and easy!

This is for a non split system

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