W211 AMG Discuss the W211 AMG's such as the E55 and the E63

For those with aftermarket intercooler heat exchangers

Old Mar 3, 2013 | 06:18 PM
  #1  
JoeNobody's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Dec 2011
Posts: 1,226
Likes: 24
Mercedes
For those with aftermarket intercooler heat exchangers

I have the PLM heat exchanger installed, and wanted it to look as OEM as possible. The sides of the exchanger are a bit ugly, as you can see the coolant lines and pump. Airflow is not optimal either since air can pass around the exchanger instead of through it.

Since the factory exchanger side plastic baffles won't fit any aftermarket exchanger, I decided to cut a couple pieces of ABS plastic to do the same job.

Held the pieces in place on the front edge of the exchanger, using heaving duty
3M acrylic tape 3M acrylic tape
. A small square ABS piece fits perfectly. If you really want to you can cut the plastic to have a small 'L' bottom to cover the open space on the sides of the oil cooler (then all airflow must go through an exchanger).

End result is a more inconspicuous install, and as a bonus I've noticed AIT are consistently ~5 degrees lower.
Attached Thumbnails For those with aftermarket intercooler heat exchangers-before-no-grill.jpg   For those with aftermarket intercooler heat exchangers-after-no-grill.jpg   For those with aftermarket intercooler heat exchangers-before.jpg   For those with aftermarket intercooler heat exchangers-after.jpg  

Last edited by JoeNobody; Mar 3, 2013 at 06:21 PM.
Reply
Old Mar 3, 2013 | 06:49 PM
  #2  
AKnight55's Avatar
MBWorld Fanatic!
20 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: Dec 2005
Posts: 6,759
Likes: 96
From: NH
2012 C63 BS & 2014 E63 Estate & 2008 CLK63 BS
Nice.. Could have just gotten the E63 bumper though
Reply
Old Mar 3, 2013 | 06:53 PM
  #3  
JoeNobody's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Dec 2011
Posts: 1,226
Likes: 24
Mercedes
I'm considering doing the E63 bumper conversion, but I'm slightly apprehensive it might hurt resale value. I could install the original bumper back on before selling it, but that's more work than I'd like (not to mention I don't have anywhere to store a huge *** car bumper)
Reply
Old Mar 4, 2013 | 09:26 AM
  #4  
Exotic-metal55's Avatar
PLATINUM SPONSOR
15 Year Member
 
Joined: Jun 2008
Posts: 3,834
Likes: 65
From: Texas
2003 CL55
Are you going to spray the heat Exchanger black, to complete the factory look?
__________________



E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.

CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.

www.ultimatepd.com
instagram @ultimate_pd
facebook.com/ultimatepd
Reply
Old Mar 4, 2013 | 09:39 AM
  #5  
berti_00's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: May 2007
Posts: 6,403
Likes: 140
From: Clearwater Beach, Florida
2016 Cls63s AMG
Originally Posted by Exotic-metal55
Are you going to spray the heat Exchanger black, to complete the factory look?
mine was done black and the other day i made it shiny silver LOOKS AWSOME.

and OP nice job on hiding those hoses looks great.. as far as front conversion, i dont see how that will hurt your resale value when your simply updating the front
Reply
Old Mar 4, 2013 | 09:49 AM
  #6  
2EASy's Avatar
Member
 
Joined: Jan 2012
Posts: 177
Likes: 0
From: Fairfax VA
2005 E55 AMG
Thanks for sharing, my PLM HE arrived the other day.
Reply
Old Mar 4, 2013 | 08:22 PM
  #7  
JoeNobody's Avatar
Thread Starter
MBWorld Fanatic!
 
Joined: Dec 2011
Posts: 1,226
Likes: 24
Mercedes
Originally Posted by berti_00
mine was done black and the other day i made it shiny silver LOOKS AWSOME.
Did you have the exchanger anodized, or use a really thin layer of spray paint? Paint would decrease the heat transfer, but since it's just on the front the difference is probably insignificant.
Reply
Old Mar 4, 2013 | 08:28 PM
  #8  
berti_00's Avatar
MBWorld Fanatic!
15 Year Member
Photogenic
Photoriffic
Shutterbug
 
Joined: May 2007
Posts: 6,403
Likes: 140
From: Clearwater Beach, Florida
2016 Cls63s AMG
its an extremly thin layer just to get it to show...
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-1

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-2

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-3

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-4

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-5

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-6

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-7

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-8

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-9

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 1 votes, 5.00 average.


All times are GMT -4. The time now is 08:45 AM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE