W211 AMG Discuss the W211 AMG's such as the E55 and the E63

Before and After Dyno E55 AMG - South Africa

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Old May 3, 2013 | 03:41 PM
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2003 E55 Amg
Before and After Dyno E55 AMG - South Africa

Hi

Thought I should share my dyno results for anyone who wants to compare before and after mods.

Its a 2003 E55 amg with 105 000km.

Standard, no mods at all. Dyno at flywheel.
Power = 334kw
Torque = 667nm



Removed the 4 cats, installed knfilters and left s55 intake pipe.
Not worthwhile, didnt get much more power.



Power = 339kw
Torque = 689nm



I then fitted a Eurocharged sc pulley and loaded an ec tune as well.

power = 375kw
torque = 742nm




All these readings are flywheel. Went to another dyno which gives wheel power figures

Power = 325kw at wheels
Torque = 697nm at wheels

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Old May 3, 2013 | 05:30 PM
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19 f-150 limited (w/raptor engine) 06 e55,81SC Targa,08 CLK63 BLK,91 E34 M5
Nicely detailed
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Old May 3, 2013 | 11:25 PM
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so 325 kw at wheels is 435 whp
697 nm would be 515 lb/ft
I am not sure if these are good numbers or not considering all you got is a S/C pulley and tune.
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Old May 3, 2013 | 11:55 PM
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19 f-150 limited (w/raptor engine) 06 e55,81SC Targa,08 CLK63 BLK,91 E34 M5
I didn't log much info like you did. I did a lot of work then dynoed mine
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Old May 4, 2013 | 03:35 AM
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It seems about right, based on the dyno graph on Eurocharged's website. Eurocharge state 442hp at wheels for pulley and tune.

If I convert kw to hp
http://calculator-converter.com/conv...calculator.php

325kw = 441 hp

I got 328kw and 684nm on my 1st dyno run, but operator printed the 2nd run. 328kw = 445hp

Whats interesting, is the fact that the 4 cats are not restrictive, had I known, I would not have had them removed as the gains were minimal.
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Old May 4, 2013 | 07:29 AM
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Originally Posted by S70T5
It seems about right, based on the dyno graph on Eurocharged's website. Eurocharge state 442hp at wheels for pulley and tune.

If I convert kw to hp
http://calculator-converter.com/conv...calculator.php

325kw = 441 hp

I got 328kw and 684nm on my 1st dyno run, but operator printed the 2nd run. 328kw = 445hp

Whats interesting, is the fact that the 4 cats are not restrictive, had I known, I would not have had them removed as the gains were minimal.

The manifolds are very restrictive. I picked up almost 40whp by installing Kleemann headers. The rest of the exhaust is very well made by the factory. Removing pieces is mostly sound improvements.
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Old May 4, 2013 | 11:03 AM
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Im waiting on a quote from TNT Exhausts to quote on the headers.
Here is an example of what they made for a c63.
Scroll further down in the post to see the locally manufactured units.
http://www.carforums.co.za/viewtopic.php?f=7&t=46783
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Old May 4, 2013 | 11:17 AM
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Originally Posted by S70T5
Im waiting on a quote from TNT Exhausts to quote on the headers.
Here is an example of what they made for a c63.
Scroll further down in the post to see the locally manufactured units.
http://www.carforums.co.za/viewtopic.php?f=7&t=46783

I have TNT headers on my 55k. They yielded a 20wkw gain (tested on two dynos) - and that's at Johannesburg altitude. Best value for money mod I've done so far.
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Old May 4, 2013 | 12:06 PM
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AJM55, do you have pics of the headers before install ? Im in Cape Town, was recommended to go with tnt as they do a good job. Can get it made here in cpt but they need the car for 2 weeks to fabricate it. TNT has a template already, which would only mean a 1 day install.
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Old May 4, 2013 | 12:20 PM
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Originally Posted by S70T5
AJM55, do you have pics of the headers before install ? Im in Cape Town, was recommended to go with tnt as they do a good job. Can get it made here in cpt but they need the car for 2 weeks to fabricate it. TNT has a template already, which would only mean a 1 day install.
I should have pics pre-installation. Will try to find them. It'll be easier for me to email them so let me have an email address please.
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Old May 4, 2013 | 12:44 PM
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Thanks, pm sent
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Old May 6, 2013 | 08:12 AM
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Got a quote for the headers. The price with fitting equates to about $ 800, would have been less if I was in the same city as the manufacturer.


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Old May 6, 2013 | 10:04 AM
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Nice dyno info and detailed run info.

Looks like SA has several nice custom header fab options.
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E63 Biturbo, UPD Cold Air induction kit, UPD performance crank pulley and UPD adjustable rear suspension with ride height adjustment.

CL55 UPD Cold Air Boost kit, UPD 3000 stall converter, UPD 77mm SC clutched pulley and beltwrap kit, Custom long tubes, UPD crank pulley , UPD suspension kit, UPD SC pulley, Aux. HE, Trunk tank w/rule 2000 pump, Mezeire pump, UPD 5pc idler set, Aluminum rotor hats.

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Old May 6, 2013 | 10:40 AM
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Nice one boet, what part of Cape Town? I am from the Fresnaye-Bantry Bay area and went to Camps Bay High.

Once you get that beast setup, take it up the coast towards Landudno and open that sum b***h up!!!
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Old May 6, 2013 | 01:54 PM
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Wow 800$ for a set of Long tube headers?
I want a set too! :-)
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Old May 8, 2013 | 03:57 AM
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I live in Lansdowne. I dont go much to Camps bay side, only when I have to do some work at my bosses house/villa, www.campsbaybeach.net

Crissus, you can fly to Johannesburg, pick up the headers for $ 570, plane ticket should be about $750. Get to see another country for the same amount as buying headers online. Stay for free using www.couchsurfing.org
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Old May 8, 2013 | 10:04 AM
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What's the name of the company who made you that headers?
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Old May 10, 2013 | 12:34 PM
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Headers were made by www.tntexhausts.co.za

Installed headers yesterday, ran dyno today, previous dyno run was done in 3rd gear but different dyno operator on same dyno says it must be done in 4th. Power and torque are both down, and the graph is not smooth.
Power wheel = 303kw
Torque wheel = 673nm


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Old May 10, 2013 | 06:36 PM
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Arent those numbers way off?
In the upper part of this thread i read about 510HP at the crank after pulley and tune... I don't know but for my CL 55 AMG thats just 10HP above the stock rating...
Even for the E55, thats just a 34HP increase at the crank.

Stock rating CL55 AMG Kompressor: 500HP (DIN) and 700NM (DIN)
Stock Rating for E55 AMG Kompressor: 476HP(DIN) and 700NM (DIN)

Weren't the smaller SC pulley and EC tune supposed to produce more like 50HP at the crank?
I read multiple times that with smaller SC pulley + Tune, 82mm TB, Headers, looped-rail+550cc injectors, power would be 600HP at the crank.

For your header problem:
You need to get a tune for it adjusted.
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Old May 11, 2013 | 08:29 AM
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The car is after all 10 years old with 105 000km
Stock it made 454 hp at crank, with decat, kn, sc pulley and tune it makes 510 hp at crank. Hard to compare cars with so many variables like fuel quality, compression status of each cylinder, condition of spark plugs, injectors, fuel pump, etc. Over stock its about 13% increase in power.

I just cannot understand why the car is making less power with headers.

I went to another dyno today, to get a dyno run with afr. This is flywheel kw. I however reset my ecu before I did this run, also iat were 15 degrees cel less than yesterday. Although cant compare the 2 dynos, the graph shape is much better.

power = 408kw

3000rpm = 12.8 afr ( -5.5 timing ) - 33 deg cel iat
4000rpm = 12.2 afr ( -10 timing ) - 38 deg cel iat
5000rpm = 11.7 afr ( -22 timing ) - 42 deg cel iat
6000rpm = 11.1 afr ( -15 timing ) - 50 deg cel iat

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Old May 17, 2013 | 04:04 PM
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Found a fault, the exhaust shop removed the coil packs to fit the headers, they mixed up the wiring on one cylinder. I rectified it.

Did 2 dynos runs, one 45 mins after the other, dynotech and jdmworx. Dynotech = flywheel, jdmworx = wheel

Dynotech - 382kw - iat started at 48 deg C, power would have been higher if the fan was used earlier to cool it down.
Jdmworx - 332kw - iat started at 32 deg C, did one run at 50 deg, power was at 328kw.

Graphs are also smoother than last time. Overall got 7wkw more after headers, I think the plugs are old, will get 1 step colder and a new ic pump.



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Old Sep 27, 2013 | 06:28 PM
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Originally Posted by S70T5
Found a fault, the exhaust shop removed the coil packs to fit the headers, they mixed up the wiring on one cylinder. I rectified it.

Did 2 dynos runs, one 45 mins after the other, dynotech and jdmworx. Dynotech = flywheel, jdmworx = wheel

Dynotech - 382kw - iat started at 48 deg C, power would have been higher if the fan was used earlier to cool it down.
Jdmworx - 332kw - iat started at 32 deg C, did one run at 50 deg, power was at 328kw.

Graphs are also smoother than last time. Overall got 7wkw more after headers, I think the plugs are old, will get 1 step colder and a new ic pump.



Geepers mate, only 7kw more... That's pretty bleak when MBH is offering money back guarantee with no less than a 40whp increase with just their headers
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Old Oct 4, 2013 | 02:46 AM
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I suppose it doesn't show much gains on the dyno but the car certainly does feel fast. Using a Samsung galaxy gps, shows 0 to 200km/h in 12.7 sec.
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Old Oct 4, 2013 | 03:48 AM
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Originally Posted by S70T5
I suppose it doesn't show much gains on the dyno but the car certainly does feel fast. Using a Samsung galaxy gps, shows 0 to 200km/h in 12.7 sec.
Wow nice,that is moving some.. Well after my poor gains after installing upper pulley and supposedly doing a custom tune I only got 15RWHP gain. So your 7kws is now quite a bargain in restrospect!!!
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Old Oct 4, 2013 | 04:34 AM
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Hmmm those numbers seem a bit off. You will need to get tuned for those headers.
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