supercharger pulley bearing install
pretty easy job and no specialty tools needed.
the offending bearing

get your new nachi bearing Nachi part no. 45BG07S5AIG-2DL
got mine from ebay for $70 http://www.ebay.com/itm/171143893370...84.m1439.l2649

then put the bearing in the freezer for a few hours ( i put mine in for 8hrs)
** ice cream and chocolate highly recommended- and no , im not gay lol

then bust out your 24mm wrench and strap wrench if you got one to hold the s/c clutch from spinning while you loosen the bolt holding the pulley on.... i didnt have a big enough strap wrench so i used 2 metal clamps on the clutch to keep it from spinning as there is a piece of metal that they will stop against when you are torquing on the pulley bolt



pulley is now off

then i had to get the old bearing out of the pulley... for this i made a little tool to pound out the old bearing


remove snap ring on front of pulley and now hammer it out like thor would.... mine came out without too much drama

then i cleaned up the inside of the pulley with some mineral spirits and then took it upstairs and put it in a 215f oven for about 45 minutes to slightly expand the pulley

then i put the pulley on the floor and quickly got the chilled bearing out of the freezer and dropped put it in the pulley and it slide right in like butter
all cooled off and set in just like from the factory

now reintsall the snap ring in the front of the pulley and just slide it back on the supercharger snout( place a little lube on it) , put red loctite on the bolt and torque down to 60ft/lbs
grab a beer and be happy that you saved around $1500 vs going to the dealer
Last edited by gaspam; Oct 13, 2013 at 11:39 PM.




Drive past the dealer showing them the finger and waving 15 $100 bills

I probably need to do this soon, my S/C pulley is starting to look like that

Great straightforward DIY
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technically its a 24 since german car = metric, but a 15/16 will work too
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also same to be said about getting the pulley back on the s/c shaft without grease/oil... if you dont lube the s/c shaft then the pulley wont slide back on
also same to be said about getting the pulley back on the s/c shaft without grease/oil... if you dont lube the s/c shaft then the pulley wont slide back on
another symptom is grease all over the underside of the plastic engine cover where the mercedes star is
also if is sounds chattery like a diesel truck in that area while running
you can also take the s/c belt of and spin the s/c pulley with your hand and if it sounds like skateboard wheels with sand in them then probably need replacing... but if you can spin it and no sounds or at least smooth sound then bearings are ok.
that's usually the tougher part since you have to either move the fan shroud or lift the motor to get to that bolt
Last edited by Toadster; Oct 26, 2013 at 11:54 AM.

my tech said well, if the red (real) Nachi lasted 18k miles, expect about 9k out of the fake one






