Another Battery Light thread ..
Car is a '06 E55, 92k
The short story .. While getting gas one day the Red light came on, all accessories shut down. Started driving again and it went off. A day or so later it came back, then off.. since then (a few weeks ago) it does this randomly and with absolutely no specific 'trigger'. AC/radio/etc off- still does it. WOT or parked/idle- does it.
I monitored voltage and when 'it' occurs I go from 14.2 down to mid-high 10.
Front and rear batteries are new and good.
Alternator is charging properly.
Regulator was changed approx 1500-2000 miles ago.
Dual battery relay was just changed.
BCM was flashed/updated a couple years back (approx 2k miles).
I have another regulator to swap in, I do plan on swapping it, just for the sake of mindset but looking for any other thoughts...
I Will change the BCM if general consensus leads me there, but would like some reassurance before throwing more good money after bad.
I do also have the dynamic seat pump problem - runs relentlessly for approx a minute during wakeup. Just discovered this and will address but having the car running (electrically) properly first is more a priority ! Not sure if it's relevant, but worth mentioning.




Agree with StarvingArtist it takes a lot to get a good battery to 10volts, was this with or without the car running?
Check the connections. Was the changed out regulator a Bosch unit? or aftermarket?
Are you getting the voltage readings off the dash or directly off the battery, off the battery terminals will assist with the diagnosis.
Last edited by Critter; Jul 29, 2014 at 10:06 AM.

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Agree with StarvingArtist it takes a lot to get a good battery to 10volts, was this with or without the car running?
Check the connections. Was the changed out regulator a Bosch unit? or aftermarket?
Are you getting the voltage readings off the dash or directly off the battery, off the battery terminals will assist with the diagnosis.
The drop to the low-mid 10V was on the cluster while running/driving. I am sure I can run a line into the cabin and read from the battery as well.
Unfortunately the regulator that was changed was to a Huco, which recently I found is a bit frowned upon. I have the Bosch replacement here now.
Out of curiosity, where does the cluster actually read voltage from ? Battery, BCM, Alt ?
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You're absolutely right. Both the battery and alt passed load and charging tests, but in vehicle and could have been a few 'good mood' times. Although if it were the alt, wouldn't it be the regulator causing the 'bad mood' ? Just spit balling ..
Try this, shut off all accessories, radio, AC, everything you can, then start the car and measure at the battery the voltage 13.8-14.2V should be in that range.
Now shut off car and turn everything on with the key in the on position but not start the engine, so the radio will be playing, the ac button light on, blower on high, you get my point, now start the car and remeasure the voltage at the battery this reading should be the same as the before reading. If it is below 12.V /whatever increase the rpms of the engine to around 1000rpm and remeasure this time the reading should be 14.1-14.2V if not the regulator is not functioning properly
As also stated if not a Bosch regulator then install one first. MB cars seem to know when a different reg is used and the alt does not respond well.
Last edited by Critter; Jul 30, 2014 at 10:46 AM.
Try this, shut off all accessories, radio, AC, everything you can, then start the car and measure at the battery the voltage 13.8-14.2V should be in that range.
Now shut off car and turn everything on with the key in the on position but not start the engine, so the radio will be playing, the ac button light on, blower on high, you get my point, now start the car and remeasure the voltage at the battery this reading should be the same as the before reading. If it is below 12.V /whatever increase the rpms of the engine to around 1000rpm and remeasure this time the reading should be 14.1-14.2V if not the regulator is not functioning properly
As also stated if not a Bosch regulator then install one first. MB cars seem to know when a different reg is used and the alt does not respond well.
I didn't figure it to be relevant, but at my wits end I was willing to give anything consideration !
Yessir, did that and all checked out well. Aside from the 'hiccups' or bad moods it seems to have, it stays pretty steady at 14.1/14.2 both at battery and cluster. Which would seem to lead directly to the regulator not doing a proper job of, well, regulating ! Admittedly I initially dismissed this as it was changed awhile back, but only recently found that it was changed to a sub-par Huco.
We have/use both of these here and everything seemed to pass fine:
http://buy1.snapon.com/catalog/item....roup_id=682185
http://buy1.snapon.com/catalog/item....store&tool=all
STAR and my Maxidas also found nothing odd, so a 'hiccup' just may very well be the proper terminology ! lol





