Arnott Re-manufactured Failure

I put in a remanufactured strut on my front right about a year ago, and replaced the left with the same about 6 months ago.
Noticed that the front left was making a lot of clanking and rattling over small bumps, felt like I was bottoming it out or hitting a really big bump but they were like manhole covers etc..
Anyway I jacked up the car from the central jack point at the front, weirdly only the front right was lifting off the ground, jack it a little more and hear a breaking noise from the front left, jack some more and it finally comes up but its hanging like 5 inches lower than the other side!!!
Went over, and lo and behold it looks like the internal structure of the strut has snapped!! see attached pics..
Luckily its within the 2 year international warranty, but bad news is it will cost me 150 USD to ship the faulty part back to the US from New Zealand, thankfully rockauto are paying the return shipping to be good *******s.
I'm reasonably hard on the car, but I do take care of it! Just goes to show you never know how many km's and how hard those km's are on a re-manufactured part. But I want to retain the OE dampening so...
Now to remove the shock and send it back, I sure hope it comes off easy, I think the shock is dislodged and pushing the wheel down so maybe will be a hassle to remove..hehe


OEM from FCP seems to be the best bet if you are keeping the car for ages but it isn't cheap.
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Great topic. I hope I can provide some additional information.
Arnott offers both remanufactured Original Equipment (O.E.) front struts AND Arnott Designed NEW front struts for the E-Class W211 AMG. The one on your vehicle that couldn't be rebuilt was an Arnott designed new strut which does not include any of the Semi-Active Damping Functionality (ADS = Adaptive Damping System) so there would no reason or advantage to rebuild them (plus, since it is new it most likely was still functional anyway). Arnott remanufactured OE struts support the active damping functionality of the Mercedes strut but have an unknown number of miles on the internal shock while Arnott New struts have a brand new, zero mile, custom valved shock without active damping but they do adapt to the drivers style. It all comes down to budget and the age and miles on the vehicle.
A 2003 W211 (E500) is about 16 years old (in 2019). Today that car which sold for $75-$100k+ new, driven 10k miles a year, has an average trade-in value of $1,700 or $3,800 clean retail (AMG: $3850 Average Trade in/ $6,250 Retail; 2008 W211 Ave Trade-In is $4,650 and $8,125 Retail). A MB Remanufactured front strut 211-320-96-13-89 retails for $1,440 while the Arnott reman (AS-2294) sells for $665. Arnott’s new air suspension strut with a passive damper (AS-3000) retails for $726.
Each remanufactured OE strut is steam cleaned, tumble blasted down to raw metal, repainted with corrosion resistant paint, the internal damper is recharged with new seals, cap, and high performance shock oil replacing the old worn oil and then they undergo computer testing of the damper (Dyno tested) and ADS Coil to assure proper functionality (you would be surprised how many don't pass these tests and are trashed). Then the air spring assembly is rebuilt and attached which includes new, tier one manufactured, polyurethane bump stop, heavy duty crimp rings, check valve and air line fitting along with a multi-ply ContiTech air bladder. Remans cost a bit less but require a refundable core deposit, are in shorter supply, and are not sold outside of the US or Europe.
Arnott designed NEW struts feature a brand new passive shock damper which was custom made and tuned for the E-Class and has zero miles. The new damper provides an excellent ride for your 7-16+ year old vehicle and there is no shortage or cores as with remans. Most drivers love the ride (because they have a new damper that is usually always an improvement over a hard driven, worn out, strut) and this strut can be installed next to an OE strut. The new strut does not include the semi-active damping which often wear out in older 10+ year old OE units but the Arnott strut still maintains your vehicle’s luxury Airmatic® auto and load leveling capabilities. Arnott designed new struts provide a fully functional air suspension strut which provides auto leveling and the luxury of air springs to smooth out bumps and provide the premium ride owners expect. The top is machined in our CNC machine shop from aircraft quality American aluminum which is stronger than the pressed steel OE top. Arnott’s new struts feature thicker, name brand, multi-ply air bladders, nearly indestructible seals and a brand new, tighter fitting, bottom mount and top cap. We add the same heavy duty, multi-ply, ContiTech air bladder, crimping rings, and air line connectors as in the reman strut but replace the ADS coil with a device to turn off any dashboard air suspension warning lights. They cost a bit more but we may buy back your used OE core.
Arnott-designed new struts are an excellent alternative for aging air suspension systems because they provide the luxury, comfort, and auto leveling of air springs but replace the older original active damping shock with a new, custom-valved shock designed to provide a great ride at a more affordable price.
Here is a short video on Arnott’s S-Class strut remanufacturing process:




